Acceleration Cavity/Semiconductor equipment precision part
Description
Semiconductor equipment accelerator cavities are high-frequency structures used to accelerate charged particles in semiconductor equipment. They are made of superconducting materials, typically niobium (Nb), and have a cylindrical shape with a series of cells that are precisely tuned to generate and maintain high-frequency electric fields.
The cells in the accelerator cavity are typically arranged in a specific pattern to maximize acceleration efficiency and minimize energy losses. The inner surface of the cells is polished to an ultra-smooth finish to minimize surface roughness and maximize the uniformity of the acceleration field.
Semiconductor equipment accelerator cavities have a wide range of applications in fields such as high-energy physics, nuclear medicine, and industrial accelerators. They are essential components in particle accelerators, where they play a critical role in achieving high-energy particle beams for scientific research and industrial applications.
The manufacturing process of semiconductor equipment accelerator cavities is a highly specialized and complex process that involves multiple steps, including material selection, precision machining, surface treatment, and cryogenic testing. The final product is a precision-engineered structure that meets strict performance and quality requirements, including high accelerating efficiency, low energy losses, and reliable long-term operation.
Application
1.High-energy physics: In particle accelerators used in high-energy physics research, semiconductor equipment accelerator cavities play a crucial role in generating and maintaining high-energy particle beams. These cavities are used in facilities such as CERN's Large Hadron Collider (LHC) to accelerate particles to near-light speeds and study fundamental particles and the structure of matter.
2.Nuclear medicine: In nuclear medicine, accelerator cavities are used to produce isotopes for medical imaging and therapy. These isotopes are produced by irradiating a target material with high-energy particles accelerated by the accelerator cavity. The isotopes produced can then be used for imaging or treatment of various diseases.
3.Industrial accelerators: Semiconductor equipment accelerator cavities are also used in various industrial applications such as material processing, sterilization, and wastewater treatment. In these applications, accelerator cavities are used to generate high-energy electron or ion beams to treat or modify materials.
4.Energy research: Semiconductor equipment accelerator cavities are used in research facilities focused on energy research, such as fusion energy. In these facilities, accelerator cavities are used to generate and maintain high-energy plasma for fusion experiments.
Custom Processing of High-precision Machining Parts
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Machinery Porcess |
Materials Option |
Finish Option |
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| CNC Milling CNC Turning CNC Grinding Precision Wire Cutting |
Aluminum alloy |
A6061，A5052，2A17075 , etc. |
Plating |
Galvanized, Gold Plating, Nickel Plating, Chrome Plating, Zinc nickel alloy, Titanium Plating,Ion Plating |
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Stainless steel |
SUS303，SUS304，SUS316，SUS316L，SUS420，SUS430，SUS301,etc. |
Anodized |
Hard oxidation ,Clear Anodized,Color Anodized |
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Carbon steel |
20#、45#,etc. |
Coating |
Hydrophilic coating、Hydrophobic coating、Vacuum coating、Diamond Like Carbon（DLC）、PVD (Golden TiN; Black:TiC, Silver:CrN) |
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Tungsten steel |
YG3X,YG6,YG8,YG15,YG20C,YG25C |
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Polymer material |
PVDF、PP、PVC、PTFE、PFA、FEP、ETFE、EFEP、CPT、PCTFE、PEEK |
Polishing |
Mechanical polishing, electrolytic polishing, chemical polishing and nano polishing |
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Processing Capacity
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Technology |
Machine List |
Service
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CNC Milling |
Five-axis Machining |
Service Scope:Prototype & Mass Production |
Frequently Asked Questions
1.Question: What types of semiconductor equipment parts can you process?
Answer: We can process various types of semiconductor equipment parts, including fixtures, probes, contacts, sensors, hot plates, vacuum chambers, etc. We have advanced processing equipment and technology to meet various special requirements of customers.
2.Question: How long is your delivery time?
Answer: Our delivery time will depend on the complexity, quantity, materials, and customer requirements of the parts. In general, we can complete the production of ordinary parts in 5-15 days at the fastest. For products with complex processing difficulty, we can try our best to shorten the lead time as your request.
3.Question: Do you have full-scale production capabilities?
Answer: Yes, we have efficient production lines and advanced automation equipment to meet the demand for high-volume, high-quality parts production. We can also develop flexible production plans according to customer requirements to adapt to market demand and changes.
4.Question: Can you provide customized solutions?
Answer: Yes, we have a professional technical team and years of industry experience to provide customized solutions according to specific customer needs and requirements. We can work closely with customers to understand their needs in depth and provide the most suitable solutions.
5.Question: What are your quality control measures?
Answer: We adopt strict quality control measures in the production process, including strict inspection and testing at every stage from raw material procurement to product production to ensure product quality and compliance with standards and certification requirements. We also conduct regular internal and external quality audits and evaluations to ensure continuous improvement and optimization.
6.Question: Do you have R&D team?
Answer: Yes, we have a R&D team committed to researching and developing the latest technologies and applications to meet customers' needs and market trends. We also collaborate with well-known universities and research institutions to do market research.
