Kalubalen Ƙimar Machining na sassan Likita

A cikin masana'antar likitanci na yau, ainihin injinan sassa ba shakka shine mabuɗin hanyar haɗin gwiwa don tabbatar da amincin majiyyaci da haɓaka aikin na'urorin likitanci.Tare da ci gaba da ci gaba na fasaha da kuma ƙara tsauraran matakan masana'antu, filin aikin gyaran gyare-gyare na sassa na likitanci yana fuskantar jerin halaye na musamman da kalubale.Wannan labarin zai yi nazarin waɗannan halaye da ƙalubale cikin zurfi daga hangen ƙwararrun masu samar da kayayyaki, da kuma bincika yadda ake biyan buƙatun masu kera na'urorin likitanci ta hanyar sabbin fasahohi da ingantaccen gudanarwa.

Abun ciki

1. Bibiyu na bin daidaito da kula da inganci

2. Kalubalen Fasaha na Sarrafa Material-Material

3. Maƙasudin buƙatu don bin diddigin, takaddun shaida da yarda

4. Faɗin aikace-aikacen ɗakuna mai tsabta da fasahar aseptic

5. Fasahar Daidaita Ƙirar Kuɗi da Zaɓin Kayan Kaya

6. Matsayin sabbin fasahohi don inganta ingantaccen samarwa da inganci

CNC sashi ingancin

1. Bibiyu na bin daidaito da kula da inganci

A cikin sarrafa sassan likitanci, daidaito da kula da inganci sune abubuwan farko.Idan aka kwatanta da sassan masana'antu na yau da kullun, ɓangarorin likitanci galibi suna da ƙarin hadaddun siffofi na geometric da ƙarin buƙatun haƙuri mai ƙarfi.Sabili da haka, dole ne a yi amfani da kayan aiki masu mahimmanci, irin su kayan aikin injin CNC, na'urorin yankan Laser, da dai sauransu, a cikin tsarin sarrafawa, haɗe tare da saitunan ma'auni mai kyau don tabbatar da cewa daidaitattun sassa na sassa ya dace da bukatun ƙira.A lokaci guda kuma, tsarin kula da ingancin dole ne ya gudana cikin dukkan tsarin sarrafawa, tun daga shigowar kayan albarkatun ƙasa zuwa duba fitar da samfuran da aka gama, kowane hanyar haɗin gwiwa dole ne a kiyaye shi sosai don tabbatar da ingancin kwanciyar hankali da amincin sassa.

Bugu da ƙari, saboda keɓancewar masana'antar likitanci, ƙimar cancantar sassa yana da yawa sosai, kuma kusan ba za a iya jure lahani na kowane nau'i ba.Wannan yana sanya buƙatu mafi girma akan tsarin gudanarwar ingancin sarrafawa na masana'antu, kuma yana da mahimmanci don kafa ƙarin stringent da ingantaccen tsarin dubawa da sarrafawa, gami da amma ba'a iyakance ga binciken X-ray ba, dubawar ultrasonic, gwajin matsa lamba da sauran hanyoyin don tabbatar da hakan. cewa sassan sun cika ka'idodin inganci a duk matakan samarwa.

2. Kalubalen Fasaha na Sarrafa Material-Material

Ayyukan sassa na likitanci sun haɗa da nau'o'in kayan aikin likita iri-iri, irin su bakin karfe, titanium gami, kayan polymer, da dai sauransu. fasaha ya zama mabuɗin.Alal misali, a cikin sarrafa na'urorin titanium, tsarin yankan gargajiya yakan haifar da karuwar kayan aiki da rage yawan aiki, yayin da yin amfani da fasaha na zamani kamar yankan sauri da ƙananan zafin jiki na iya inganta yanayin aiki yadda ya kamata da kuma inganta yanayin aiki. sarrafa ingancin da samar da ingancin sassa.

Lokacin sarrafa kayan aiki masu wuyar gaske ko mara ƙarfi, kamfanonin sarrafawa suma suna buƙatar yin la'akari da yadda za su guje wa karayar kayan abu da microcracks, wanda ke buƙatar ƙwararrun masana'antu don samun ƙwararrun ƙwarewa da zurfin ilimin ƙwararru.A wasu lokuta na musamman, ana kuma buƙatar hanyoyin sinadarai na musamman ko na jiki don riga-kafi don inganta ƙirar kayan.

likita CNC machining

3. Maƙasudin buƙatu don bin diddigin, takaddun shaida da yarda

A cikin masana'antar likitanci, bin diddigin da gano sassa suna da mahimmanci.Da zarar na'urar likita ta gaza, ikon yin saurin bin diddigin abubuwan da suka dace da batches da bayanan aiki zai taimaka don ɗaukar tunawa da lokaci, gyara da sauran matakan don tabbatar da amincin haƙuri.Don haka, kamfanoni masu sarrafawa suna buƙatar kafa cikakken tsarin sarrafa tsari da tsarin rikodin rikodi yayin aikin samarwa don tabbatar da cewa kowane ɓangaren ana iya gano shi zuwa takamaiman lokacin sarrafawa, kayan aiki da ma'aikata.Bugu da ƙari, sassan likita dole ne su bi jerin takaddun shaida na masana'antu da buƙatun ƙa'idodi, kamar ISO 13485, FDA QSR, da sauransu. .

Don wannan, kamfanoni masu sarrafawa suna buƙatar gudanar da bincike na cikin gida na yau da kullun da takaddun takaddun shaida na ɓangare na uku, da ci gaba da sabuntawa da haɓaka hanyoyin samarwa da tsarin gudanarwa mai inganci don daidaitawa da canza ƙa'idodi na ƙasa da ƙasa.Har ila yau, ya zama dole don ƙarfafa horar da ma'aikata don tabbatar da cewa kowane ma'aikaci ya saba da kuma bin ka'idodin da suka dace, ta yadda za a tabbatar da bin sassa a tushen.

4. Faɗin aikace-aikacen ɗakuna mai tsabta da fasahar aseptic

Don tabbatar da tsabta da rashin haihuwa na sassan likitanci, tsarin sarrafawa sau da yawa yana buƙatar aiwatar da shi a cikin yanayi mai tsabta.Dakin mai tsabta yana samar da yanayi mai tsabta don sarrafa sassa ta hanyar sarrafa ƙura da ƙananan ƙwayoyin cuta a cikin iska.A lokaci guda kuma, ana amfani da fasahar aseptic sosai a cikin tsarin sarrafawa, kamar yin amfani da kayan marufi mara kyau da aiwatar da hanyoyin aiki na aseptic don tabbatar da cewa sassan ba su gurɓata da ƙwayoyin cuta ba yayin sarrafawa, sufuri da adanawa.Kodayake waɗannan matakan suna haɓaka farashin sarrafawa, suna da mahimmanci don tabbatar da aminci da ingancin na'urorin likitanci.

Bugu da kari, ga wasu ɓangarorin na'urorin likitanci na musamman, marufin su kuma yana buƙatar kula da yanayi mara kyau, wanda ke buƙatar kamfanoni masu sarrafa su yi aiki tuƙuru kan ƙirar marufi da zaɓin kayan don tabbatar da cewa ba a shafan haifuwar sassan ba yayin duk tsarin dabaru.

5. Fasahar Daidaita Ƙirar Kuɗi da Zaɓin Kayan Kaya

A cikin tsarin sarrafa sassan likitanci, kula da farashi lamari ne da ba za a iya watsi da shi ba.Tunda farashin kayan aikin likitanci gabaɗaya yana da yawa, kuma buƙatun kayan aiki da matakai a cikin tsarin sarrafawa suma suna da tsauri, yadda za a sarrafa farashi yadda ya kamata yayin tabbatar da ingancin sarrafawa da biyan buƙatun ya zama babban ƙalubale da kamfanonin sarrafa ke fuskanta. .Mahimmancin zaɓin kayan abu yana da mahimmanci musamman don sarrafa farashi.Ta hanyar nazarin ƙimar farashi na kayan daban-daban da kuma haɗa yanayin amfani da buƙatun aikin na'urorin kiwon lafiya, ana iya zaɓar kayan da suka dace da buƙatun aiki kuma suna da fa'idodin farashi.Bugu da kari, inganta tsarin sarrafawa, inganta amfani da kayan aiki da rage yawan tarkace suma hanyoyi ne masu inganci don sarrafa farashi.

Dangane da siyan kayan, kafa dangantakar sarkar samar da kayayyaki na dogon lokaci kuma tabbataccen hanya ce ta sarrafa farashi.Ta hanyar sanya hannu kan kwangilar dogon lokaci don kulle farashin kayan, ana iya guje wa haɗarin tsadar da hauhawar farashin kasuwa ke haifarwa da kyau.A lokaci guda, ƙarfafa sarrafa kaya da tsara tsare-tsaren samarwa cikin hankali kuma na iya taimakawa rage farashin kaya da asara.

 

6. Matsayin sabbin fasahohi don inganta ingantaccen samarwa da inganci

Fuskantar haɓaka buƙatun likita da haɓaka gasa ta kasuwa, kamfanonin sarrafa sassan likitanci dole ne su ci gaba da neman sabbin fasahohi don haɓaka ingantaccen samarwa da inganci.Gabatar da fasaha ta atomatik na iya rage rashin tabbas na aikin hannu da inganta kwanciyar hankali da maimaita daidaiton aiki.Yin amfani da fasaha na fasaha na iya samun sa ido na ainihi da kuma yanke shawara mai hankali game da tsarin samarwa, don haka inganta tsarin samarwa da rarraba albarkatu.Bugu da kari, fasahar kere kere (kamar bugu na 3D) kuma yana nuna fa'idodinsa na musamman a cikin takamaiman yanayin aikace-aikacen, wanda zai iya cimma saurin samfuri da keɓance keɓancewar sassa masu rikitarwa.Aiwatar da waɗannan sabbin fasahohin ba wai kawai inganta ingantaccen samarwa da inganci ba, har ma suna ba da tallafi mai ƙarfi don ƙirƙira da haɓaka na'urorin likitanci.

A cikin aikace-aikacen sabbin fasahohi, ba kawai game da gabatar da sabbin fasahohi ba ne, amma mafi mahimmanci, canjin fasaha na musamman da haɓakawa bisa ga halayen samarwa na kamfani da buƙatun kasuwa.Misali, don daidaitattun sassan da aka samar a cikin batches, ana iya inganta fitarwa da daidaito ta hanyar gabatar da layin samarwa ta atomatik;don ɓangarorin da aka keɓance tare da ƙananan batches da canje-canjen buƙatu, masana'anta ƙari da sauran hanyoyin za a iya la'akari da su gajarta zagayowar samarwa da rage farashi.

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Lokacin aikawa: Jul-04-2024