Madaidaicin sassa duk suna da siffa ta musamman, girman da buƙatun aiki, don haka suna buƙatar hanyoyin injina daban-daban don biyan waɗannan buƙatun.A yau, bari mu bincika tare da waɗanne matakai ake buƙata don sarrafa sassa daban-daban!A cikin tsari, za ku gano cewa duniyar sassa na asali suna da launi sosai kuma suna cike da dama da abubuwan ban mamaki marasa iyaka.
Abun ciki
I.Kogon sassaII.Sleeve sassa
III.KasuwanciIV.Base plate
V.Pipe kayan aiki sassaVI. sassa masu siffa ta musamman
VII.Sheet karfe sassa
I.Kogon sassa
Yin aiki na sassan rami ya dace da niƙa, niƙa, juyawa da sauran matakai.Daga cikin su, niƙa fasaha ce ta gama gari wacce za a iya amfani da ita don sarrafa sassa na sifofi daban-daban, gami da sassan rami.Don tabbatar da daidaiton mashin ɗin, yana buƙatar matsawa a mataki ɗaya akan na'urar milling CNC mai axis uku, kuma an saita kayan aikin ta tsakiya a bangarorin huɗu.Na biyu, la'akari da cewa irin waɗannan sassa sun haɗa da sifofi masu sarƙaƙƙiya kamar filaye masu lanƙwasa, ramuka, da ramuka, fasalin tsarin (kamar ramuka) a sassa ya kamata a sauƙaƙa da su yadda ya kamata don sauƙaƙe mashin ɗin.Bugu da ƙari, rami shine babban ɓangaren gyare-gyare na ƙirar, kuma daidaitonsa da buƙatun ingancin saman yana da girma, don haka zaɓin fasaha na sarrafawa yana da mahimmanci.
II.Sleeve sassa
Zaɓin zaɓi don sarrafa sassan hannun riga ya dogara ne akan abubuwa kamar kayan su, tsari da girman su.Don sassan hannun riga mai ƙananan diamita (kamar D<20mm), ana zabar sanduna masu zafi ko sanyi, kuma ana iya amfani da ƙarfe mai ƙarfi.Lokacin da diamita ya yi girma, ana yawan amfani da bututun ƙarfe maras sumul ko simintin gyare-gyare da ƙirƙira tare da ramuka.Domin taro samar, ci-gaba blank masana'antu matakai kamar sanyi extrusion da foda karfe za a iya amfani da.Makullin zuwa sassa na hannun riga ya dogara ne akan yadda za a tabbatar da coaxial na rami na ciki da farfajiyar waje, da perpendicularity na ƙarshen fuska da axis, daidaitaccen girman girman, daidaiton siffar da halayen tsari na sassan hannun rigar kasancewa bakin ciki da kuma axis. sauki nakasu..Bugu da ƙari, zaɓin hanyoyin sarrafa saman, ƙirar sakawa da hanyoyin ƙugiya, da matakan aiwatarwa don hana sassan hannun rigar lalacewa suma mahimman hanyoyin haɗin gwiwar sarrafa sassan hannun hannu ne.
III.Kasuwanci
Fasahar sarrafa sassa na shaft ya haɗa da juyawa, niƙa, niƙa, hakowa, tsarawa da sauran hanyoyin sarrafawa.Waɗannan matakai na iya cika ainihin buƙatun sarrafawa na yawancin sassan shaft.Ana amfani da sassan shaft galibi don tallafawa sassan watsawa da watsa juzu'i ko motsi.Sabili da haka, abubuwan da aka sarrafa su yawanci sun haɗa da ciki da waje na cylindrical, ciki da waje conical saman, matakan jirgi, da dai sauransu Lokacin tsara tsarin aikin injiniya, wasu ka'idoji suna buƙatar bi, misali: wurare kusa da wurin saitin kayan aiki ana sarrafa su da farko. , kuma wurare masu nisa daga wurin saitin kayan aiki ana sarrafa su daga baya;An fara shirya mashin ɗin na ciki da na waje da farko, sa'an nan kuma an gama aikin ciki da na waje;Sanya shirin ya gudana a takaice kuma a bayyane, rage yiwuwar kurakurai da inganta ingantaccen shirye-shirye.
IV.Base plate
Ana amfani da injin milling na CNC sau da yawa don sarrafawa don cimma daidaitattun buƙatun samarwa da inganci.Lokacin da aka tsara fasahar sarrafawa, wajibi ne don ƙayyade hanyar da ta dace daidai da bukatun zane-zane.Tsarin gaba ɗaya shine: da farko a fara niƙa saman farantin ƙasa, sannan a niƙa ɓangarorin guda huɗu, sannan a juye shi a niƙa saman sama, sannan a niƙa kwane-kwane na waje, a huda rami na tsakiya, a yi aikin sarrafa rami da sarrafa ramuka.
V.Pipe kayan aiki sassa
Gudanar da kayan aikin bututu yawanci ya haɗa da yanke, walda, tambari, simintin gyare-gyare da sauran matakai.Musamman na kayan aikin bututun ƙarfe, bisa ga dabarun sarrafa su daban-daban, galibi ana iya raba su gida huɗu: kayan aikin bututun walda (tare da ba tare da walƙiya ba), waldar soket da na'urar zaren bututu, da kayan aikin bututun flange.Yanke sarrafawa muhimmin tsari ne don kammala ƙarshen walda, ma'auni na tsari, da juriya na juriya na kayan aikin bututu.Sake sarrafa wasu kayayyakin bututun kuma ya haɗa da sarrafa diamita na ciki da na waje.Ana kammala wannan tsari ta hanyar kayan aikin inji na musamman ko kayan aikin injuna na gaba ɗaya;don manyan kayan aikin bututu, lokacin da kayan aikin injin da ke akwai ba zai iya cika buƙatun sarrafawa ba, ana iya amfani da wasu hanyoyin don kammala aikin.
VI. sassa masu siffa ta musamman
Yin aiki na sassa masu siffa na musamman yawanci yana buƙatar amfani da niƙa, juyawa, hakowa, niƙa, da hanyoyin sarrafa EDM na waya.Waɗannan matakai na iya cika buƙatun sarrafa yawancin sassa na musamman.Misali, don wasu sassa masu siffa na musamman tare da madaidaitan buƙatun, ana iya amfani da milling don aiwatar da ƙarshen fuska da da'irar waje;ana iya amfani da juyawa don aiwatar da rami na ciki da da'irar waje;za a iya amfani da raƙuman ruwa don ayyukan hakowa daidai;nika za a iya amfani da su inganta surface daidaito na workpiece.da rage radadin saman.Idan kana buƙatar sarrafa gyare-gyare da sassa tare da ramuka masu rikitarwa da ramuka, ko buƙatar sarrafa kayan aiki mai wuyar gaske kamar su cimined carbide da quenched karfe, ko buƙatar aiwatar da ramuka mai zurfi, ramuka na musamman, ramuka mai zurfi, kunkuntar lokacin da dinki da yankan hadaddun siffofi irin su bakin ciki zanen gado, za ka iya zabar waya EDM don kammala shi.Wannan hanyar sarrafa na iya amfani da waya siriri mai motsi ta ci gaba da tafiya (wanda ake kira electrode waya) azaman na'urar lantarki don yin fitar da tartsatsin bugun jini a kan kayan aikin don cire ƙarfen a yanke shi zuwa siffa.
VII.Sheet karfe sassa
Dabarun sarrafawa na gama gari don sassan ƙarfe na takarda kuma sun haɗa da matakai kamar blanking, lankwasawa, shimfiɗawa, kafawa, shimfidar wuri, mafi ƙarancin lanƙwasawa radius, sarrafa burr, kulawar bazara, matattun gefuna da walda.Waɗannan sigogin tsari sun haɗa da yankan gargajiya, blanking, lankwasawa da kafa hanyoyin, kazalika da sassa daban-daban na ƙirar ƙirar sanyi da sigogin tsari, ka'idodin aiki na kayan aiki daban-daban da hanyoyin sarrafawa.
Ƙarfin Mashin ɗin GPM:
GPM yana da gogewa sosai a cikin injinan CNC na nau'ikan daidaitattun sassa daban-daban.Mun yi aiki tare da abokan ciniki a cikin masana'antu da yawa, ciki har da semiconductor, kayan aikin likita, da dai sauransu, kuma mun himmatu don samar da abokan ciniki tare da ingantattun ingantattun mashin ɗin sabis.Muna ɗaukar tsauraran tsarin gudanarwa mai inganci don tabbatar da cewa kowane sashi ya cika tsammanin abokin ciniki da ka'idoji.
Lokacin aikawa: Nuwamba-25-2023