CNC Machining Service
GPM ƙwararren mai ba da sabis ne na injuna.Muna da ingantattun kayan sarrafa injiniyoyi da ƙwararrun injiniyoyi don samarwa abokan ciniki sabis na sarrafa inganci.Babu samfurin mita ko samar da cikakken sikelin, za mu iya samar da ayyuka na tsari sun haɗa da hanyoyin sarrafa abubuwa daban-daban kamar niƙa, juyawa, hakowa, da niƙa don saduwa da bukatun abokan ciniki daban-daban.Muna kula da inganci da inganci, kuma muna ba da garantin samar wa abokan ciniki samfuran samfura da ayyuka masu inganci a cikin mafi ƙarancin lokaci.
Ta yaya CNC milling ke aiki?
CNC milling, ko kwamfuta sarrafa lamba milling, shi ne ainihin karfe yankan fasaha sarrafa ta kwamfuta shirin.A cikin tsarin milling na CNC, mai aiki ya fara tsara ɓangaren ta amfani da software na CAD, sannan ya canza ƙira zuwa lambobin koyarwa waɗanda ke ɗauke da sigogi kamar hanyar kayan aiki, saurin gudu da ƙimar ciyarwa ta hanyar software na CAM.Waɗannan lambobin suna shigarwa cikin mai sarrafa kayan aikin injin CNC don jagorantar kayan aikin injin don yin ayyukan niƙa ta atomatik.
A cikin niƙan CNC, sandal ɗin yana motsa kayan aiki don juyawa yayin da tebur ke motsawa a cikin gatura X, Y, da Z don yanke kayan aikin daidai.Tsarin CNC yana tabbatar da cewa motsin kayan aiki daidai ne zuwa matakin micron.Wannan tsari mai sarrafa kansa da maimaituwa ba wai kawai yana sarrafa hadaddun ayyukan yankan kamar filaye masu lankwasa da milling multi-axis ba, amma kuma yana haɓaka ingancin masana'anta da daidaiton sashi.Sassaucin milling na CNC yana ba shi damar daidaitawa da sauƙi don ƙira canje-canje, kuma yana iya saduwa da buƙatun masana'antu daban-daban ta hanyar gyaggyarawa ko sake tsarawa.
Wadanne kayan aiki ake buƙata don niƙa CNC?
Mene ne abũbuwan amfãni da aikace-aikace na biyar-axis CNC milling?
Fasahar milling na CNC mai axis biyar tana da matsayi mai mahimmanci a cikin masana'antar masana'anta tare da babban madaidaicin sa, inganci mai ƙarfi da ƙarfin sarrafawa.Idan aka kwatanta da na gargajiya uku-axis CNC milling, biyar-axis CNC milling iya samar da ƙarin hadaddun kayan aiki hanyoyi da kuma mafi girma sarrafa 'yanci.Yana ba da damar kayan aiki don motsawa da jujjuya lokaci guda a cikin gatura daban-daban guda biyar, yana ba da damar ƙarin madaidaicin machining na tarnaƙi, sasanninta da hadaddun filaye masu lankwasa na workpieces.
Amfanin milling biyar-axis CNC shine cewa yana inganta ingantaccen samarwa da ingancin sarrafawa.Ta hanyar rage buƙatar clamping da repositioning, yana ba da damar yin amfani da fuskoki da yawa a cikin saiti ɗaya, yana rage yawan lokacin samarwa da farashi.Bugu da kari, wannan fasaha za ta iya cimma ingantacciyar hanyar gamawa da ingantacciyar kulawar juzu'i akan kayan injin da ke da wahala, ta yadda za a iya biyan buƙatun sassa masu ma'ana a masana'antu kamar sararin samaniya, motoci, mold da na'urorin likitanci.
Wadanne kayan aiki ake buƙata don niƙa CNC?
Nau'ikan kayan niƙa na CNC na yau da kullun sun haɗa da cibiyoyin injuna a tsaye, wuraren aikin injin kwance da injin niƙa CNC.Ana amfani da cibiyoyin injuna a tsaye a masana'antar batch da kuma samar da yanki guda ɗaya saboda babban saurin su, daidaitaccen inganci da ingantaccen aiki.Cibiyoyin gyaran gyare-gyare na kwance sun dace da daidaitattun kayan aiki na manyan sassa ko sassa tare da siffofi masu rikitarwa.Injin milling na CNC sun zama kayan aikin da aka fi so don masana'antar ƙera da hadaddun mashin ɗin saman saboda sassauci da daidaitawa.Zaɓin da amfani da waɗannan kayan aikin yana da alaƙa kai tsaye da inganci da ingancin sarrafa injina.Ta hanyar haɓaka ƙirar ƙira da ayyukan samarwa, fasahar milling na CNC za ta ci gaba da haɓaka haɓakawa da haɓakawa a cikin masana'antar masana'anta.
Fasahar milling na CNC mai axis biyar tana da matsayi mai mahimmanci a cikin masana'antar masana'anta tare da babban madaidaicin sa, inganci mai ƙarfi da ƙarfin sarrafawa.Idan aka kwatanta da na gargajiya uku-axis CNC milling, biyar-axis CNC milling iya samar da ƙarin hadaddun kayan aiki hanyoyi da kuma mafi girma sarrafa 'yanci.Yana ba da damar kayan aiki don motsawa da jujjuya lokaci guda a cikin gatura daban-daban guda biyar, yana ba da damar ƙarin madaidaicin machining na tarnaƙi, sasanninta da hadaddun filaye masu lankwasa na workpieces.Amfanin milling biyar-axis CNC shine cewa yana inganta ingantaccen samarwa da ingancin sarrafawa.Ta hanyar rage buƙatar clamping da repositioning, yana ba da damar yin amfani da fuskoki da yawa a cikin saiti ɗaya, yana rage yawan lokacin samarwa da farashi.Bugu da kari, wannan fasaha za ta iya cimma ingantacciyar hanyar gamawa da ingantacciyar kulawar juzu'i akan kayan injin da ke da wahala, ta yadda za a iya biyan buƙatun sassa masu ma'ana a masana'antu kamar sararin samaniya, motoci, mold da na'urorin likitanci.
Mene ne abũbuwan amfãni da aikace-aikace na biyar-axis CNC milling?
CNC Milling
3-axis, 4-axis, 5-axis machining
CNC milling iya taimaka maka ka cimma high daidaito, high dace da kuma maimaita aiki, da kuma iya rike daban-daban hadaddun siffofi, manya da kanana workpieces don rage manual aiki, inganta samar da inganci da inganci, rage samar da hawan keke da kuma masana'antu farashin.
Jerin Injin Milling CNC a GPM
| Sunan Inji | Alamar | Wuri Na Asalin | Matsakaicin bugun jini na inji (mm) | Yawan | Daidaitawa (mm) |
| Biyar-Axis | Okuma | Japan | 400X400X350 | 8 | ± 0.003-0.005 |
| Babban Gudun Axis Biyar | Jing Diao | China | 500X280X300 | 1 | ± 0.003-0.005 |
| Hudu Axis Horizontal | Okuma | Japan | 400X400X350 | 2 | ± 0.003-0.005 |
| Tsaye Hudu | Mazak/Dan uwa | Japan | 400X250X250 | 32 | ± 0.003-0.005 |
| Gantry Machining | Taikan | China | Saukewa: 3200X1800X850 | 6 | ± 0.003-0.005 |
| Injin Hakowa Mai Girma | Dan uwa | Japan | Saukewa: 3200X1800X850 | 33 | - |
| Axis Uku | Mazak/Prefect-Jet | Japan/China | 1000X500X500 | 48 | ± 0.003-0.005 |
Ta yaya CNC juya aiki?
Juyawar CNC tsari ne na yanke ƙarfe ta hanyar sarrafa lathe ta hanyar aiwatar da shirin da aka saita ta kwamfuta.Ana amfani da wannan fasaha mai fasaha ta masana'antu sosai a cikin masana'antar kera kuma tana iya samar da ingantacciyar hanyar samar da sassa daban-daban masu sarƙaƙƙiya da ƙima.CNC juya ba kawai samar da wani babban mataki na aiki da kai da kuma repeatability, amma kuma damar domin hadaddun yankan ayyuka kamar surface milling da Multi-axis milling, ƙwarai inganta masana'antu yadda ya dace da kuma part daidaito.Bugu da ƙari, saboda girman girmansa, juyawa CNC na iya daidaitawa da sauƙi don sauye-sauyen ƙira, kuma ana iya samun buƙatun masana'antu daban-daban tare da gyare-gyare mai sauƙi ko sake tsarawa.
Menene bambance-bambance tsakanin juya CNC da juyi na gargajiya?
Kwatanta tsakanin juyawa CNC da jujjuyawar al'ada ya ƙunshi fasahar jujjuyawa biyu daga lokuta daban-daban.Juya al'ada hanya ce ta sarrafawa wacce ta dogara da gwaninta da gogewar ma'aikaci, yayin da CNC ke sarrafa motsi da sarrafa lathe ta hanyar tsarin kwamfuta.Juyawar CNC yana ba da daidaito mafi girma da maimaitawa, kuma yana iya aiwatar da ƙarin hadaddun sassa a cikin ɗan gajeren lokaci.Bugu da ƙari, juyawa CNC na iya inganta haɓakar samarwa da rage farashi ta hanyar inganta hanyoyin kayan aiki da sigogin sarrafawa.Sabanin haka, jujjuyawar gargajiya na iya buƙatar ƙarin gyare-gyare na hannu da tsayin dakaru na samarwa yayin sarrafa sassa masu rikitarwa.A takaice, an yi amfani da jujjuyawar CNC a cikin masana'anta na zamani tare da babban matakin sarrafa kansa da daidaito, yayin da a hankali aka iyakance jujjuyawar al'ada zuwa takamaiman lokuta ko azaman kari ga juyawa CNC.
Canjin CNC
CNC lathe, core tafiya, abun yanka inji
CNC Juyawa ana amfani da ko'ina a cikin sarrafa na workpieces a cikin filayen motoci, inji, jirgin sama da kuma sararin samaniya.A cikin masana'antun masana'antu masu hankali, CNC Juya yana ɗaya daga cikin mahimman fasahar da za su taimake ka ka cimma babban girma, aiki mai mahimmanci.
Jerin Injin Juyawar CNC a GPM
| Nau'in Inji | Sunan Inji | Alamar | Wuri Na Asalin | Matsakaicin bugun jini na inji (mm) | Yawan | Daidaitawa (mm) |
| Canjin CNC | Core Walking | Dan kasa/Star | Japan | Ø25X205 | 8 | ± 0.002-0.005 |
| Mai ciyar da Wuka | Miyano/Takisawa | Japan/Taiwan, China | Ø108X200 | 8 | ± 0.002-0.005 | |
| CNC Lathe | Okuma/Tsugami | Japan/Taiwan, China | Ø350X600 | 35 | ± 0.002-0.005 | |
| Lath na tsaye | Wallahi | Taiwan, China | Ø780X550 | 1 | ± 0.003-0.005 |
Me yasa ake amfani da niƙa CNC don aiwatar da sassa?
Sarrafa ta hanyar shirin kwamfuta, CNC niƙa na iya cimma daidaitattun machining da maimaitawa, wanda ke da mahimmanci don samar da inganci, daidaitattun sassa.Yana ba da damar ingantattun injina na hadaddun geometries kuma ya dace da samar da buƙatun matakan rikitarwa daban-daban.Bugu da kari, CNC nika muhimmanci inganta samar yadda ya dace da kuma rage farashin ta inganta aiki hanyoyi da sigogi.Bugu da ƙari, sassaucinsa da daidaitawa yana nufin zai iya daidaitawa da sauri don tsara canje-canje, yana mai da shi manufa don saurin samfuri da samar da girma.Saboda haka, CNC nika tsari ne mai mahimmanci na masana'antu don masana'antu waɗanda ke ƙoƙari don ingantaccen aiki da ingantacciyar injiniya.
CNC nika inji za a iya raba iri da yawa bisa ga tsarin da kuma aiki, ciki har da surface grinders, Rotary tebur grinders, profile grinders, da dai sauransu Surface CNC nika inji, kamar CNC surface grinders, yafi amfani ga nika lebur ko kafa saman.An kwatanta su da madaidaicin madaidaici da tsayin daka, waɗanda suka dace sosai don sarrafa manyan faranti ko yawan samar da ƙananan sassa.Rotary tebur CNC nika inji, ciki har da CNC ciki da kuma waje cylindrical grinders, ana amfani da musamman don nika ciki da kuma waje diamita na madauwari workpieces.Waɗannan injunan suna da ikon sarrafa madaidaicin diamita kuma sun dace don kera bearings, gears da sauran sassan silinda.Profile CNC injin niƙa, kamar CNC mai lankwasa grinders, an ƙera su don niƙa hadaddun kwane-kwane siffofi.Ana amfani da su sosai a masana'antar ƙira da kuma samar da sassa masu rikitarwa, inda daidaito da sarrafa dalla-dalla sune mahimman buƙatun.
Wadanne kayan aiki ne aka fi amfani da su don niƙa CNC?
Ta yaya EDM ke aiki?
EDM Electrospark Machining, cikakken suna "Electrical Discharge Machining", hanya ce ta sarrafawa wacce ke amfani da ka'idar lalata wutar lantarki don cire kayan ƙarfe.Ka'idar aikinsa ita ce samar da babban zafin jiki na gida don narke da ƙafe kayan ta hanyar fitar da bugun jini tsakanin lantarki da kayan aiki, don cimma manufar sarrafawa.EDM Electrospark Machining ana amfani dashi sosai a masana'antar ƙira, sararin samaniya, lantarki, kayan aikin likita da sauran fannoni, musamman don sarrafa kayan aiki masu wahala da sassa tare da sifofi masu rikitarwa.Amfaninsa shi ne cewa zai iya cimma daidaitattun daidaito da inganci mai girma, yayin da rage yawan damuwa na inji da yankin da ke fama da zafi, da kuma inganta juriya da lalata juriya na sassa.Bugu da kari, EDM Electrospark Machining kuma na iya maye gurbin gogewar hannu zuwa wani ɗan lokaci, inganta haɓakar samarwa da rage farashi.
Nika & Yanke Waya
Inganta daidaiton mashin ɗin da inganci
Mahimmancin fasahar ƙarin kayan aikin injin, kamar niƙa da yanke waya, na iya samar da ƙarin ingantattun kayan aikin injina da hanyoyin, waɗanda za su iya sarrafa kurakurai yayin aikin injin, ta haka inganta daidaiton injina da ingancin sassa ta ƙarin hanyoyin sarrafawa da fasaha daban-daban.Yana iya sarrafa sassa daban-daban siffofi da kayan aiki, da kuma fadada iya aiki da iyawar aiki.
Jerin Injin Niƙa CNC & Injin EDM a GPM
| Nau'in Inji | Sunan Inji | Alamar | Wuri Na Asalin | Matsakaicin bugun jini na inji (mm) | Yawan | Daidaitawa (mm) |
| Farashin CNC | Big Water Mill | Kent | Taiwan, China | 1000X2000X5000 | 6 | ± 0.01-0.03 |
| Nikawar Jirgin sama | Seedtec | Japan | 400X150X300 | 22 | ± 0.005-0.02 | |
| Nikawar Ciki Da Waje | SPS | China | Ø200X1000 | 5 | ± 0.005-0.02 | |
| Daidaitaccen Yankan Waya | Madaidaicin Jogging Waya | Agie Charmille ne adam wata | Switzerland | 200X100X100 | 3 | ± 0.003-0.005 |
| EDM-Tsarin | Babban Edm | Taiwan, China | 400X250X300 | 3 | ± 0.005-0.01 | |
| Yankan Waya | Sandu/Rijum | China | 400X300X300 | 25 | ± 0.01-0.02 |
Kayayyaki
Daban-daban kayan sarrafa CNC
●Aluminum alloy:A6061, A5052, A7075, A2024, A6063 da dai sauransu.
●Bakin Karfe: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, da dai sauransu.
●Karfe Karfe:20#, 45#, da sauransu.
●Alloy na Copper: H59, H62, T2, TU12, Qsn-6-6-3, C17200, da dai sauransu.
●Tungsten karfe:YG3X, YG6, YG8, YG15, YG20C, YG25C, da dai sauransu.
●Kayan polymer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, da dai sauransu.
●Abubuwan da aka haɗa:carbon fiber composite kayan, gilashin fiber hadaddun kayan, yumbu hade kayan, da dai sauransu.
Ya ƙare
A sassauci yana ƙare tsari akan buƙata
●Sanya:Galvanized, zinariya Plating, nickel plating, Chrome plating, tutiya nickel gami, titanium plating, Ion plating, da dai sauransu.
●Anodized: Hard oxidation, bayyanannun anodized, anodized launi, da dai sauransu.
●Rufe: Hydrophilic shafi, hydrophobic shafi, injin rufin, lu'u-lu'u kamar carbon (DLC), PVD (zinariya TiN, baki: TiC, azurfa: CrN).
●gogewa:Gyaran injina, gogewar lantarki, gogewar sinadarai da gogewar nano.
Sauran sarrafa al'ada da ƙare akan buƙata.
Maganin Zafi
Vacuum quenching:Ana dumama ɓangaren a cikin injin ruwa sannan kuma a sanyaya shi da iskar gas a cikin ɗakin sanyaya.An yi amfani da iskar gas mai tsaka-tsaki don kashe iskar gas, kuma ana amfani da nitrogen mai tsafta don kashe ruwa.
Saurin matsi: Ta hanyar dumama kayan zuwa wani zafin jiki da riƙe shi na ɗan lokaci, za a iya kawar da ragowar damuwa a cikin kayan.
Carbonitriding: Carbonitriding yana nufin tsarin shigar da carbon da nitrogen a cikin saman Layer na karfe, wanda zai iya inganta taurin, ƙarfi, juriya da kuma hana kama karfe.
Maganin cryogenic:Ana amfani da nitrogen mai ruwa a matsayin mai sanyaya don kula da kayan da ke ƙasa-130 ° C, don cimma manufar canza kayan kayan.
Kula da inganci
Manufa: Lalacewar sifili
Tsarin aiwatar da sassa & tsarin sarrafa inganci:
1. Ƙungiyar kula da daftarin aiki tana sarrafa duk zane-zane don tabbatar da tsaro na bayanan sirri na abokin ciniki, da kiyaye rikodin rikodin.
2. Bita na kwangila, odar bita da bitar tsari don tabbatar da cikakkiyar fahimtar abin da abokin ciniki ke buƙata.
3. Ikon ECN, ERP bar-code (da alaka da ma'aikaci, zane, kayan aiki da duk tsari).Aiwatar da SPC, MSA, FMEA da sauran tsarin sarrafawa.
4. Aiwatar da IQC, IPQC, OQC.
| Nau'in Inji | Sunan Inji | Alamar | Wuri Na Asalin | Yawan | Daidaitawa (mm) |
| Injin Duba Inganci | Guda Uku | Wenzel | Jamus | 5 | 0.003mm |
| Zeiss Contura | Jamus | 1 | 1.8m ku | ||
| Kayan Auna Hoto | Kyakkyawan hangen nesa | China | 18 | 0.005mm | |
| Altimeter | Mitutoyo/Tesa | Japan/Switzerland | 26 | ± 0.001-0.005mm | |
| Spectrum Analyzer | Spectro | Jamus | 1 | - | |
| Gwajin Roughness | Mitutoyo | Japan | 1 | - | |
| Electroplating Film kauri Mita | - | Japan | 1 | - | |
| Micrometer Caliper | Mitutoyo | Japan | 500+ | 0.001mm/0.01mm | |
| Ma'aunin Alurar Ma'aunin Zobe | Nagoya/Chengdu Kayan Aunawa | Japan/China | 500+ | 0.001mm |
Tattaunawar Gudanar da Inganci
Gudun Tsarin Injini
