ʻOihana Mīkini CNC
ʻO GPM kahi mea hoʻolako ʻoihana mīkini hana pololei.Ua loaʻa iā mākou nā mea hana mīkini hoʻolālā kiʻekiʻe a me nā ʻenekini akamai e hāʻawi i nā mea kūʻai aku i nā lawelawe hoʻoponopono kiʻekiʻe.ʻAʻohe metter prototype a i ʻole ka hana piha piha, hiki iā mākou ke hāʻawi i nā lawelawe kaʻina hana e pili ana i nā ʻano mīkini like ʻole e like me ka milling, ka huli ʻana, ka wili ʻana, a me ka wili e hoʻokō i nā pono like ʻole o nā mea kūʻai.Hoʻolohe mākou i ka maikaʻi a me ka maikaʻi, a hōʻoiaʻiʻo e hāʻawi i nā mea kūʻai aku me nā huahana kiʻekiʻe a me nā lawelawe i ka manawa pōkole loa.
Pehea ka hana ʻana o ka wili CNC?
ʻO CNC milling, a i ʻole computer numerical control milling, he ʻenehana ʻoki metala pololei i alakaʻi ʻia e kahi polokalamu kamepiula.Ma ke kaʻina hana wili CNC, hoʻolālā mua ka mea hoʻohana i ka ʻāpana me ka hoʻohana ʻana i ka polokalamu CAD, a laila hoʻololi i ka hoʻolālā i nā code aʻoaʻo i loaʻa nā ʻāpana e like me ke ala mea hana, ka wikiwiki a me ka helu hānai ma o ka polokalamu CAM.Hoʻokomo ʻia kēia mau code i ka mea hoʻoponopono o ka mīkini mīkini CNC e alakaʻi i ka mīkini mīkini e hana i nā hana wili ʻakomi.
I ka CNC milling, hoʻokele ka spindle i ka mea hana e hoʻololi i ka wā e neʻe ai ka papaʻaina i nā koʻi X, Y, a me Z e ʻoki pololei i ka mea hana.Hoʻomaopopo ka ʻōnaehana CNC i ka pololei o ka neʻe ʻana o ka mea hana i ka pae micron.ʻAʻole kēia kaʻina hana maʻalahi a hana hou i nā hana ʻoki paʻakikī e like me ka curved surfaces a me ka multi-axis milling, akā hoʻomaikaʻi pū kekahi i ka hana hana a me ka ʻāpana kūlike.ʻO ka maʻalahi o ka CNC milling hiki iā ia ke hoʻololi maʻalahi i nā hoʻololi hoʻolālā, a hiki iā ia ke hoʻokō i nā pono hana like ʻole ma ka hoʻololi ʻana a i ʻole reprogramming.
He aha nā mea hana e pono ai no ka CNC milling?
He aha nā mea maikaʻi a me nā hoʻohana ʻana o ka mīkini wili CNC ʻelima?
Loaʻa ka ʻenehana milling CNC ʻelima-axis i kahi kūlana koʻikoʻi i ka ʻoihana hana me kona kikoʻī kiʻekiʻe, kiʻekiʻe kiʻekiʻe a me nā mana hana mana.Ke hoʻohālikelike ʻia me ka milling CNC maʻamau ʻekolu-axis, hiki i ka mīkini lima ʻelima axis CNC ke hāʻawi i nā ala paʻakikī paʻakikī a me ke kūʻokoʻa hana ʻoi aku ka nui.Hāʻawi ia i ka mea hana e neʻe a hoʻololi i ka manawa like i loko o ʻelima mau koʻi like ʻole, e ʻae ana i ka mīkini ʻoi aku ka pololei a me ka maikaʻi o nā ʻaoʻao, nā kihi a me nā ʻāpana curved paʻakikī o nā mea hana.
ʻO ka maikaʻi o ka mīkini lima axis CNC ʻo ia ka mea e hoʻomaikaʻi nui ai i ka hana hana a me ka maikaʻi o ka hana.Ma ka hōʻemi ʻana i ka pono no ka hoʻopili ʻana a me ka hoʻonohonoho hou ʻana, hiki iā ia ke hana i nā maka he nui i ka hoʻonohonoho hoʻokahi, e hōʻemi nui ana i ka manawa hana a me nā kumukūʻai.Eia kekahi, hiki i kēia ʻenehana ke hoʻokō ʻoi aku ka maikaʻi o ka hoʻopau ʻana i ka ʻili a me ka hoʻokele dimensional ʻoi aku ka paʻakikī o ka mīkini, a laila e hoʻokō ai i ka koi no nā ʻāpana kiʻekiʻe i nā ʻoihana e like me ka aerospace, automotive, mold a me nā mea lapaʻau.
He aha nā mea hana e pono ai no ka CNC milling?
ʻO nā ʻano maʻamau o nā mea wili CNC ka mea nui i nā kikowaena mīkini paʻa, nā kikowaena milling horizontal a me nā mīkini wili CNC.Hoʻohana nui ʻia nā kikowaena machining vertical i ka hana ʻana a me ka hana ʻāpana hoʻokahi ma muli o ko lākou wikiwiki kiʻekiʻe, kiʻekiʻe kiʻekiʻe a me ka hana kiʻekiʻe.He kūpono nā kikowaena hana horizontal no ka mīkini pololei o nā ʻāpana nui a i ʻole nā ʻāpana me nā ʻano paʻakikī.Ua lilo nā mīkini milling CNC i mea pono no ka hana ʻana i ka mold a me ka mīkini ʻili paʻakikī ma muli o ko lākou maʻalahi a me ka hoʻololi.ʻO ka koho a me ka hoʻohanaʻana i kēia mau mea e pili pono ana i ka pono a me ka maikaʻi o ka hana mechanical.Ma ka hoʻolālā ʻana i ka hoʻolālā a me nā kaʻina hana, e hoʻomau ka ʻenehana milling CNC i ka hoʻolaha ʻana i ka hana hou a me ka hoʻomohala ʻana i ka ʻoihana hana.
Loaʻa ka ʻenehana milling CNC ʻelima-axis i kahi kūlana koʻikoʻi i ka ʻoihana hana me kona kikoʻī kiʻekiʻe, kiʻekiʻe kiʻekiʻe a me nā mana hana mana.Ke hoʻohālikelike ʻia me ka milling CNC maʻamau ʻekolu-axis, hiki i ka mīkini lima ʻelima axis CNC ke hāʻawi i nā ala paʻakikī paʻakikī a me ke kūʻokoʻa hana ʻoi aku ka nui.Hāʻawi ia i ka mea hana e neʻe a hoʻololi i ka manawa like i loko o ʻelima mau koʻi like ʻole, e ʻae ana i ka mīkini ʻoi aku ka pololei a me ka maikaʻi o nā ʻaoʻao, nā kihi a me nā ʻāpana curved paʻakikī o nā mea hana.ʻO ka maikaʻi o ka mīkini lima axis CNC ʻo ia ka mea e hoʻomaikaʻi nui ai i ka hana hana a me ka maikaʻi o ka hana.Ma ka hōʻemi ʻana i ka pono no ka hoʻopili ʻana a me ka hoʻonohonoho hou ʻana, hiki iā ia ke hana i nā maka he nui i ka hoʻonohonoho hoʻokahi, e hōʻemi nui ana i ka manawa hana a me nā kumukūʻai.Eia kekahi, hiki i kēia ʻenehana ke hoʻokō ʻoi aku ka maikaʻi o ka hoʻopau ʻana i ka ʻili a me ka hoʻokele dimensional ʻoi aku ka paʻakikī o ka mīkini, a laila e hoʻokō ai i ka koi no nā ʻāpana kiʻekiʻe i nā ʻoihana e like me ka aerospace, automotive, mold a me nā mea lapaʻau.
He aha nā mea maikaʻi a me nā hoʻohana ʻana o ka mīkini wili CNC ʻelima?
CNC Milling
3-axis, 4-axis, 5-axis machining
Hiki iā CNC milling ke kōkua iā ʻoe e hoʻokō i ka precision kiʻekiʻe, kiʻekiʻe ka maikaʻi a me ka hana hou ʻana, a hiki ke mālama i nā ʻano paʻakikī like ʻole, nā mea hana nui a me nā mea liʻiliʻi e hōʻemi i nā hana lima, hoʻomaikaʻi i ka hana pono a me ka maikaʻi, hoʻemi i nā pōʻai hana a me nā kumukūʻai hana.
Papa inoa o ka Mīkini Milling CNC ma GPM
| Inoa Mīkini | Brand | Wahi Hoʻomaka | ʻO ka ʻoi loa o ka mīkini mīkini (mm) | Ka nui | pololei (mm) |
| ʻElima-Axis | Okuma | Iapana | 400X400X350 | 8 | ±0.003-0.005 |
| ʻElima-Axis High-Speed | Jing Diao | Kina | 500X280X300 | 1 | ±0.003-0.005 |
| ʻEhā Axis Horizontal | Okuma | Iapana | 400X400X350 | 2 | ±0.003-0.005 |
| ʻEhā Axis Vertical | Mazak/Kaikunāne | Iapana | 400X250X250 | 32 | ±0.003-0.005 |
| Ka Mīkini Gantry | Taikan | Kina | 3200X1800X850 | 6 | ±0.003-0.005 |
| Ka Mīkini Hoʻohu Kiʻekiʻe | Kaikuaʻana, kaikaina | Iapana | 3200X1800X850 | 33 | - |
| ʻEkolu Axis | Mazak/Prefect-Jet | Iapana/Kina | 1000X500X500 | 48 | ±0.003-0.005 |
Pehea ka huli ʻana o CNC?
ʻO ka huli ʻana o CNC kahi hana o ka ʻoki metala ma o ka hoʻomalu ʻana i ka lathe ma o ka hoʻokō ʻana i kahi papahana i hoʻonohonoho mua ʻia e ke kamepiula.Hoʻohana nui ʻia kēia ʻenehana hana akamai i ka ʻoihana mīkini a hiki ke hana maikaʻi a pololei i nā ʻāpana like ʻole a paʻakikī.ʻO ka huli ʻana o CNC ʻaʻole wale e hāʻawi i kahi kiʻekiʻe o ka automation a me ka hoʻihoʻi hou ʻana, akā hiki nō hoʻi i nā hana ʻoki paʻakikī e like me ka milling surface a me ka milling multi-axis, e hoʻomaikaʻi nui ana i ka hana hana a me ka ʻāpana kūlike.Eia kekahi, ma muli o kona kiʻekiʻe kiʻekiʻe, hiki ke hoʻololi maʻalahi ka huli ʻana o CNC i nā loli hoʻolālā, a hiki ke hoʻokō ʻia nā pono hana like ʻole me nā hoʻololi maʻalahi a i ʻole reprogramming.
He aha nā ʻokoʻa ma waena o ka huli ʻana o CNC a me ka huli ʻana maʻamau?
ʻO ka hoʻohālikelike ma waena o ka huli ʻana o CNC a me ka huli ʻana maʻamau e pili ana i ʻelua ʻenehana huli ʻana mai nā wā like ʻole.ʻO ka hoʻohuli kuʻuna he ʻano hana ia e hilinaʻi ana i ka mākaukau a me ka ʻike o ka mea hoʻohana, ʻoiai ʻo ka huli ʻana o CNC e hoʻomalu i ka neʻe a me ka hana ʻana o ka lathe ma o kahi polokalamu kamepiula.ʻO ka huli ʻana o CNC e hāʻawi i ka pololei kiʻekiʻe a me ka hoʻihoʻi hou ʻana, a hiki ke hana i nā ʻāpana paʻakikī i ka manawa pōkole.Eia kekahi, hiki i ka huli ʻana o CNC ke hoʻomaikaʻi i ka hana hana a hōʻemi i nā kumukūʻai ma o ka hoʻonui ʻana i nā ala mea hana a me nā ʻāpana hana.ʻO ka ʻokoʻa, pono paha ka hoʻololi kuʻuna i nā hoʻoponopono manual a me nā pōʻai hana lōʻihi i ka wā e hana ai i nā ʻāpana paʻakikī.I ka pōkole, ua hoʻohana nui ʻia ka huli ʻana o CNC i ka hana hou me kona kiʻekiʻe o ka automation a me ka pololei, ʻoiai ʻo ka huli ʻana maʻamau i kaupalena ʻia i nā manawa kikoʻī a i ʻole he mea hoʻohui i ka huli ʻana o CNC.
CNC Huli
CNC lathe, hele wāwae, mīkini ʻoki
Hoʻohana nui ʻia ʻo CNC Turning i ka hana ʻana i nā mea hana ma ke kahua o nā kaʻa, nā mīkini, nā mokulele a me nā aerospace.I loko o ka ʻoihana hana discrete, ʻo CNC Turning kekahi o nā ʻenehana koʻikoʻi e kōkua iā ʻoe e hoʻokō i ka hana kiʻekiʻe, kiʻekiʻe.
Ka papa inoa o ka mīkini huli CNC ma GPM
| ʻAno Mīkini | Inoa Mīkini | Brand | Wahi Hoʻomaka | ʻO ka ʻoi loa o ka mīkini mīkini (mm) | Ka nui | pololei (mm) |
| CNC Huli | Holo wāwae | Makaainana/Hoku | Iapana | Ø25X205 | 8 | ±0.002-0.005 |
| Mea hanai pahi | Miyano/Takisawa | Iapana/Taiwan, Kina | Ø108X200 | 8 | ±0.002-0.005 | |
| CNC Lathe | Okuma/Tsugami | Iapana/Taiwan, Kina | Ø350X600 | 35 | ±0.002-0.005 | |
| Lath kū pololei | Goodway | Taiwan, Kina | Ø780X550 | 1 | ±0.003-0.005 |
No ke aha e hoʻohana ai i ka CNC grinding e hana i nā ʻāpana?
Manaʻo ʻia e kahi polokalamu kamepiula, hiki i ka CNC grinding ke hoʻokō i ka pololei machining kiʻekiʻe loa a me ka hoʻihoʻi hou ʻana, he mea koʻikoʻi i ka hana ʻana i nā ʻāpana kiʻekiʻe, kūlike.Hāʻawi ia i ka mīkini maikaʻi o nā geometries paʻakikī a hoʻololi i nā pono hana o nā pae like ʻole o ka paʻakikī.Eia kekahi, ʻo ka CNC grinding e hoʻomaikaʻi nui i ka hana hana a hōʻemi i nā kumukūʻai ma o ka hoʻonui ʻana i nā ala hana a me nā palena.Eia kekahi, ʻo kona maʻalahi a me ka hoʻololi ʻana ʻo ia ka mea hiki ke hoʻololi koke i ka hoʻololi ʻana i ka hoʻolālā ʻana, e kūpono ia no ka prototyping wikiwiki a me ka hana nui.No laila, ʻo ka CNC grinding kahi kaʻina hana pono ʻole no nā ʻoihana e hoʻoikaika nei no ka hana ʻoi aku ka maikaʻi a me ka ʻenehana pololei.
Hiki ke hoʻokaʻawale ʻia nā mīkini wili CNC i nā ʻano he nui e like me kā lākou hana a me kā lākou hana, e like me nā wili ʻili, nā mīkini papa ʻaina rotary, nā mea wili profile, a me nā mea ʻē aʻe.Hōʻike ʻia lākou e ka precision kiʻekiʻe a me ka hoʻopau ʻana o ka ʻili kiʻekiʻe, kahi kūpono loa no ka hoʻoponopono ʻana i nā papa nui a i ʻole ka hana nui o nā ʻāpana liʻiliʻi.Hoʻohana kūikawā ʻia nā mīkini wili CNC papaʻaina, me ka CNC kūloko a me waho cylindrical grinders, no ka wili ʻana i nā anawaena o loko a me waho o nā mea hana pōʻai.Hiki i kēia mau mīkini ke hoʻoponopono pololei i ke anawaena a he kūpono no ka hana ʻana i nā bearings, gears a me nā ʻāpana cylindrical ʻē aʻe.Hoʻolālā ʻia nā mīkini wili CNC Profile, e like me ka CNC curve grinders, e wili i nā ʻano contour paʻakikī.Hoʻohana nui ʻia lākou i ka hana ʻana i ka mold a me ka hana ʻana i nā ʻāpana paʻakikī, kahi i koi ʻia ai ka pololei a me ka hana kikoʻī.
He aha nā mea hana i hoʻohana pinepine ʻia no ka wili ʻana CNC?
Pehea ka hana ʻana o EDM?
ʻO EDM Electrospark Machining, ka inoa piha "Electrical Discharge Machining", kahi hana hana e hoʻohana ai i ke kumu o ka hoʻoheheʻe ʻana i ka uila uila e wehe i nā mea metala.ʻO kāna kumu hana ka hoʻoulu ʻana i ka wela kiʻekiʻe kūloko e hoʻoheheʻe a hoʻoheheʻe i nā mea ma o ka hoʻokuʻu ʻana o ka pulse ma waena o ka electrode a me ka mea hana, i mea e hoʻokō ai i ke kumu hana.Hoʻohana nui ʻia ʻo EDM Electrospark Machining i ka hana mold, aerospace, electronics, lāʻau lapaʻau a me nā ʻano ʻē aʻe, ʻoi loa no ka hana ʻana i nā mea paʻakikī a me nā ʻāpana me nā ʻano paʻakikī.ʻO kona pōmaikaʻi ʻo ia ka hiki ke hoʻokō i ka precision kiʻekiʻe a me ka maikaʻi o ka ʻili kiʻekiʻe, ʻoiai e hōʻemi ana i ke koʻikoʻi mechanical a me ka wahi i hoʻopili ʻia i ka wela, a me ka hoʻomaikaʻi ʻana i ke kūpaʻa ʻaʻahu a me ke kūpaʻa corrosion o nā ʻāpana.Eia hou, hiki i ka EDM Electrospark Machining ke pani i ka polishing manual i kekahi nui, hoʻomaikaʻi i ka hana hana a hoʻemi i nā kumukūʻai.
Ka wili a me ke oki uwea
Hoʻomaikaʻi i ka pololei a me ka maikaʻi o ka mīkini
Hiki i ka ʻenehana kōkua mīkini pololei, e like me ka wili ʻana a me ka ʻoki ʻana i ka uea, hiki ke hāʻawi i nā mea hana machining a me nā ʻano hana, hiki ke kāohi i nā hewa i ka wā o ke kaʻina hana, a laila e hoʻomaikaʻi ai i ka pololei o ka mīkini a me ka maikaʻi o nā ʻāpana e nā ʻano hana a me nā ʻenehana.Hiki iā ia ke hana i nā ʻāpana o nā ʻano like ʻole a me nā mea waiwai, a hoʻonui pū i ka hiki ke hana a me ka laulā.
Ka papa inoa o ka CNC Grinding Machine & EDM Machine ma GPM
| ʻAno Mīkini | Inoa Mīkini | Brand | Wahi Hoʻomaka | ʻO ka ʻoi loa o ka mīkini mīkini (mm) | Ka nui | pololei (mm) |
| CNC wili | Mill Wai Nui | Kent | Taiwan, Kina | 1000X2000X5000 | 6 | ±0.01-0.03 |
| wili mokulele | Seedtec | Iapana | 400X150X300 | 22 | ±0.005-0.02 | |
| Kuloko a me waho | SPS | Kina | Ø200X1000 | 5 | ±0.005-0.02 | |
| Oki Uea Pololei | Uea holo pololei | ʻO Agie Charmilles | Kuikilana | 200X100X100 | 3 | ±0.003-0.005 |
| EDM-Kaʻina | Top-Edm | Taiwan, Kina | 400X250X300 | 3 | ±0.005-0.01 | |
| Oki Uea | Sandu/Rijum | Kina | 400X300X300 | 25 | ±0.01-0.02 |
Nā mea waiwai
ʻO nā mea hana CNC diversified
●Aluminum huila:A6061, A5052, A7075, A2024, A6063 etc.
●Kila kohu ʻole: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, etc.
●Ke kila kalapona:20#, 45#, etc.
●Pākuʻi keleawe: H59, H62, T2, TU12, Qsn-6-6-3, C17200, etc.
●Ke kila tungsten:YG3X, YG6, YG8, YG15, YG20C, YG25C, etc.
●Mea polimer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, etc.
●Nā mea hoʻohuihui:carbon fiber composite material, glass fiber composite material, ceramic composite material, etc.
Hoʻopau
Hoʻopau maʻalahi ke kaʻina hana ma ke noi
●Pāpala:Galvanized, Gold Plating, nickel plating, chrome plating, zinc nickel alloy, titanium plating, Ion plating, etc.
●Anodized: Paʻa oxidation, maopopo anodized, kala anodized, etc.
●ka uhi: ʻO ka uhi hydrophilic, ka uhi hydrophobic, ka uhi ʻana i ka ʻūhā, ke daimana e like me ke kalapona (DLC), PVD (TiN gula, ʻeleʻele: TiC, kālā: CrN).
●Hoʻomaʻamaʻa:Mechanical polishing, electrolytic polishing, chemical polishing a nano polishing.
ʻO ka hana maʻamau a me ka hoʻopau ʻana ma ke noi.
Hoʻomaʻamaʻa Wela
ʻO ka hoʻopau ʻana i ka ʻūhā:Hoʻomaʻamaʻa ʻia ka ʻāpana i loko o ka vacuum a laila hoʻomaha ʻia e ke kinoea i loko o ke keʻena hoʻomaha.Ua ho'ohana 'ia ke kinoea neutral no ka ho'opi'i kinoea, a ua ho'ohana 'ia ka naikokene ma'ema'e no ke kinai wai.
Hoʻomaha hoʻoluhi: Ma ka hoʻomehana ʻana i ka mea i kahi mahana a paʻa iā ia no kekahi manawa, hiki ke hoʻopau ʻia ke koena koʻikoʻi i loko o ka mea.
ʻO ka carbonitriding: ʻO ka Carbonitriding e pili ana i ke kaʻina hana o ka hoʻokomo ʻana i ke kalapona a me ka nitrogen i ka papa honua o ke kila, hiki ke hoʻomaikaʻi i ka paʻakikī, ka ikaika, ke kūpaʻa a me ka anti-seizure o ke kila.
Ka lāʻau cryogenic:Hoʻohana ʻia ka nitrogen wai e like me ka refrigerant e mālama i ka mea ma lalo o-130 ° C, i mea e hoʻokō ai i ke kumu o ka hoʻololi ʻana i nā waiwai waiwai.
Ka Mana Mana
Pahuhopu: Zero hemahema
Kaʻina kaʻina hana a me ke kaʻina hana hoʻomalu maikaʻi:
1. Hoʻoponopono ka hui mana palapala i nā kiʻi a pau e hōʻoiaʻiʻo i ka palekana o ka ʻike huna huna o ka mea kūʻai aku, a mālama i ka moʻolelo i hiki ke ʻike ʻia.
2. Ka nānā 'ana i ka 'aelike, ka nānā 'ana i ke kauoha a me ke ka'ina hana no ka ho'omaopopo pono 'ana i ke koi o ka mea kū'ai.
3. ECN mana, ERP bar-code (pili i ka mea hana, kiʻi, mea a me nā kaʻina hana a pau).E hoʻokō i ka SPC, MSA, FMEA a me nā ʻōnaehana mana ʻē aʻe.
4. Hoʻokō IQC,IPQC,OQC.
| ʻAno Mīkini | Inoa Mīkini | Brand | Wahi Hoʻomaka | Ka nui | pololei (mm) |
| Mīkini Nānā Pono | ʻEkolu Coordinates | Wenzel | Kelemānia | 5 | 0.003mm |
| Zeiss Contura | Kelemānia | 1 | 1.8um | ||
| Mea Ana Kiʻi | Makana maikai | Kina | 18 | 0.005mm | |
| Altimeter | Mitutoyo/Tesa | Iapana/Switzerland | 26 | ±0.001 -0.005mm | |
| Mea Ana'i Spectrum | Spectro | Kelemānia | 1 | - | |
| Mea ho'ā'o 'o Roughness | Mitutoyo | Iapana | 1 | - | |
| Electroplating Film Thickness Meter | - | Iapana | 1 | - | |
| Micrometer Caliper | Mitutoyo | Iapana | 500+ | 0.001mm/0.01mm | |
| Anana Anaina Needle | Mea Hana Ana ʻo Nagoya/Chengdu | Iapana/Kina | 500+ | 0.001mm |
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