Precision Machining

CNC Machining Service

GPM yog tus kws tshaj lij machining kev pabcuam.Peb muaj cov cuab yeej ua haujlwm siab heev thiab cov kws tshaj lij engineers los muab cov neeg siv khoom nrog cov kev pabcuam zoo.Tsis muaj meter qauv los yog tag nrho cov khoom tsim, peb tuaj yeem muab cov txheej txheem kev pabcuam suav nrog ntau yam kev siv tshuab xws li milling, tig, drilling, thiab sib tsoo kom tau raws li qhov sib txawv ntawm cov neeg siv khoom.Peb xyuam xim rau qhov zoo thiab kev ua haujlwm zoo, thiab lav muab cov neeg siv khoom nrog cov khoom zoo thiab cov kev pabcuam hauv lub sijhawm luv tshaj plaws.

CNC Machining - 01

CNC milling ua haujlwm li cas?

CNC milling, los yog lub computer zauv tswj milling, yog ib tug precision hlau txiav tshuab tsav los ntawm lub computer program.Nyob rau hauv cov txheej txheem CNC milling, tus neeg teb xov tooj ua ntej tsim ib feem siv CAD software, thiab tom qab ntawd hloov cov qauv tsim rau hauv cov lus qhia cov lej uas muaj qhov tsis xws li cov cuab yeej, kev ceev thiab pub tus nqi los ntawm CAM software.Cov lis dej num no tau nkag mus rau hauv tus maub los ntawm CNC tshuab cuab yeej los coj lub tshuab cuab yeej ua haujlwm tsis siv neeg milling.
Hauv CNC milling, spindle tsav lub cuab yeej tig thaum lub rooj txav hauv X, Y, thiab Z axes kom txiav cov workpiece kom meej.CNC system ua kom ntseeg tau tias cov cuab yeej txav tau raug mus rau qib micron.Cov txheej txheem no ua haujlwm tau zoo thiab rov ua dua tsis tau tsuas yog ua haujlwm ua haujlwm nyuaj xws li cov npoo nkhaus thiab ntau lub axis milling, tab sis kuj txhim kho kev tsim khoom thiab kev sib xws.Qhov yooj yim ntawm CNC milling tso cai rau nws yooj yim hloov mus rau kev hloov pauv, thiab nws tuaj yeem ua tau raws li kev tsim khoom sib txawv los ntawm kev hloov kho lossis reprogramming.

CNC machining

Dab tsi yog cov cuab yeej xav tau rau CNC milling?

Dab tsi yog qhov zoo thiab kev siv ntawm tsib-axis CNC milling?

Tsib-axis CNC milling thev naus laus zis tuav lub luag haujlwm tseem ceeb hauv kev tsim khoom lag luam nrog nws cov kev ua haujlwm siab, kev ua haujlwm siab thiab muaj peev xwm ua tau zoo.Piv nrog rau cov tsoos peb-axis CNC milling, tsib-axis CNC milling tuaj yeem muab txoj hauv kev yooj yim dua thiab muaj kev ywj pheej ntau dua.Nws tso cai rau lub cuab yeej txav thiab tig ib txhij nyob rau hauv tsib lub axes sib txawv, tso cai rau kev ua haujlwm zoo dua thiab ua haujlwm zoo ntawm ob sab, cov ces kaum thiab cov nkhaus nkhaus ntawm cov khoom ua haujlwm.
Qhov kom zoo dua ntawm tsib-axis CNC milling yog tias nws txhim kho ntau lawm efficiency thiab ua kom zoo.Los ntawm kev txo qhov xav tau ntawm clamping thiab repositioning, nws ua rau lub tshuab ua haujlwm ntawm ntau lub ntsej muag hauv ib qho kev teeb tsa, txo cov sij hawm tsim khoom thiab cov nqi.Tsis tas li ntawd, cov thev naus laus zis no tuaj yeem ua tiav qhov zoo dua qhov tiav thiab kev tswj xyuas qhov tseeb ntawm cov khoom siv tshuab nyuaj, yog li ua tau raws li qhov xav tau ntawm cov khoom siv high-precision hauv kev lag luam xws li aerospace, automotive, pwm thiab cov khoom siv kho mob.

Dab tsi yog cov cuab yeej xav tau rau CNC milling?

Feem ntau hom CNC milling khoom feem ntau suav nrog ntsug machining chaw, kab rov tav machining chaw thiab CNC milling tshuab.Vertical machining chaw yog dav siv nyob rau hauv batch manufacturing thiab ib-thooj ntau lawm vim lawv cov kev kub ceev, siab precision thiab high efficiency.Kab rov tav machining chaw yog tsim rau precision machining ntawm loj qhov chaw los yog qhov chaw nrog complex duab.CNC milling tshuab tau dhau los ua cov khoom siv zoo tshaj plaws rau kev tsim pwm thiab kev ua haujlwm nyuaj vim lawv qhov yooj yim thiab yoog raws.Kev xaiv thiab siv cov cuab yeej no ncaj qha ntsig txog kev ua tau zoo thiab kev ua haujlwm zoo ntawm cov tshuab ua haujlwm.Los ntawm optimizing tsim thiab ntau lawm txheej txheem, CNC milling tshuab yuav txuas ntxiv mus txhawb innovation thiab kev loj hlob nyob rau hauv kev tsim kev lag luam.

Tsib-axis CNC milling thev naus laus zis tuav lub luag haujlwm tseem ceeb hauv kev tsim khoom lag luam nrog nws cov kev ua haujlwm siab, kev ua haujlwm siab thiab muaj peev xwm ua tau zoo.Piv nrog rau cov tsoos peb-axis CNC milling, tsib-axis CNC milling tuaj yeem muab txoj hauv kev yooj yim dua thiab muaj kev ywj pheej ntau dua.Nws tso cai rau lub cuab yeej txav thiab tig ib txhij nyob rau hauv tsib lub axes sib txawv, tso cai rau kev ua haujlwm zoo dua thiab ua haujlwm zoo ntawm ob sab, cov ces kaum thiab cov nkhaus nkhaus ntawm cov khoom ua haujlwm.Qhov kom zoo dua ntawm tsib-axis CNC milling yog tias nws txhim kho ntau lawm efficiency thiab ua kom zoo.Los ntawm kev txo qhov xav tau ntawm clamping thiab repositioning, nws ua rau lub tshuab ua haujlwm ntawm ntau lub ntsej muag hauv ib qho kev teeb tsa, txo cov sij hawm tsim khoom thiab cov nqi.Tsis tas li ntawd, cov thev naus laus zis no tuaj yeem ua tiav qhov zoo dua qhov tiav thiab kev tswj xyuas qhov tseeb ntawm cov khoom siv tshuab nyuaj, yog li ua tau raws li qhov xav tau ntawm cov khoom siv high-precision hauv kev lag luam xws li aerospace, automotive, pwm thiab cov khoom siv kho mob.

Dab tsi yog qhov zoo thiab kev siv ntawm tsib-axis CNC milling?

CNC Milling tshuab

3-axis, 4-axis, 5-axis machining

CNC milling tuaj yeem pab koj ua tiav qhov siab, kev ua haujlwm siab thiab rov ua dua, thiab tuaj yeem ua ntau yam duab, loj thiab me workpieces kom txo tau cov kev ua haujlwm ntawm phau ntawv, txhim kho kev tsim khoom thiab zoo, txo cov voj voog ntau lawm thiab cov nqi tsim khoom.

Cov npe ntawm CNC Milling Tshuab hauv GPM

Lub npe tshuab Hom Qhov Chaw Keeb Kwm Maximum Machining Stroke (mm) Ntau Precision (mm)
Tsib-Axis Okuma Nyiv 400 X 400 X 350 8 ± 0.003-0.005
Tsib-Axis High-Speed Jing Diao Tuam Tshoj 500 X 280 X 300 1 ± 0.003-0.005
Plaub Axis Kab rov tav Okuma Nyiv 400 X 400 X 350 2 ± 0.003-0.005
Plaub axis ntsug Mas/ Brother Nyiv 400 X 250 X 250 32 ± 0.003-0.005
Gantry Machining Taikan Tuam Tshoj 3200x1800x850 6 ± 0.003-0.005
Kev kub ceev Drilling Machining Kwv tij Nyiv 3200x1800x850 33 -
Peb Axis Mazak/Prefect-Jet Nyiv/China 1000 X 500 X 500 48 ± 0.003-0.005
CNC Milling tshuab-01 (2)

CNC tig ua haujlwm li cas?

CNC tig yog txheej txheem ntawm hlau txiav los ntawm kev tswj lub tshuab dhos los ntawm kev ua tiav ntawm qhov kev pab cuam preset los ntawm lub computer.Cov cuab yeej tsim khoom ntse no tau siv dav hauv kev lag luam machining thiab tuaj yeem ua tau zoo thiab raug tsim ntau yam ntawm qhov nyuaj thiab muag heev.CNC tig tsis tsuas yog muab cov qib siab ntawm automation thiab repeatability, tab sis kuj tso cai rau kev ua haujlwm nyuaj xws li nto milling thiab multi-axis milling, zoo heev txhim kho kev tsim khoom thiab kev sib xws.Tsis tas li ntawd, vim nws qhov kev hloov pauv siab, CNC tig tuaj yeem hloov kho tau yooj yim rau kev tsim cov kev hloov pauv, thiab kev tsim khoom sib txawv tuaj yeem ua tiav nrog kev hloov kho yooj yim lossis reprogramming.

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Dab tsi yog qhov txawv ntawm CNC tig thiab tsoos tig?

Kev sib piv ntawm CNC tig thiab ib txwm tig yuav muaj ob txoj kev tig los ntawm ntau lub sijhawm.Ib txwm tig yog txoj kev ua haujlwm uas tso siab rau tus neeg teb xov tooj cov kev txawj thiab kev paub dhau los, thaum CNC tig tswj kev txav thiab kev ua haujlwm ntawm lub tshuab dhos los ntawm kev siv computer.CNC tig muab siab dua precision thiab rov ua dua, thiab tuaj yeem ua cov txheej txheem ntau dua hauv lub sijhawm luv.Tsis tas li ntawd, CNC tig tuaj yeem txhim kho kev tsim khoom thiab txo cov nqi los ntawm kev txhim kho cov cuab yeej thiab kev ua haujlwm tsis zoo.Nyob rau hauv sib piv, ib txwm tig yuav xav tau ntau phau ntawv hloov kho thiab ntev ntau lawm cycles thaum ua complex qhov chaw.Nyob rau hauv luv luv, CNC tig tau dav siv nyob rau hauv niaj hnub manufacturing nrog nws cov qib siab ntawm automation thiab precision, thaum ib txwm tig tau maj mam raug txwv rau tej zaus los yog ntxiv rau CNC tig.

CNC tig

CNC tshuab dhos, tub ntxhais taug kev, txiav tshuab

CNC tig yog dav siv nyob rau hauv kev ua ntawm workpieces nyob rau hauv lub teb ntawm tsheb, machinery, aviation thiab aerospace.Hauv kev lag luam kev lag luam tsis sib xws, CNC tig yog ib qho ntawm cov thev naus laus zis tseem ceeb los pab koj kom ua tiav cov ntim siab, ua haujlwm siab.

Cov npe ntawm CNC tig tshuab hauv GPM

Tshuab Hom Lub npe tshuab Hom Qhov Chaw Keeb Kwm Maximum Machining Stroke (mm) Ntau Precision (mm)
CNC tig Core taug kev Citizen/Star Nyiv Ø 25 X 205 8 ± 0.002-0.005
Riam Feeder Miyano/Takisawa Nyiv/Taiwan, Suav teb Ø 108 X 200 8 ± 0.002-0.005
CNC tshuab dhos Okuma/Tsugami Nyiv/Taiwan, Suav teb Ø 350x600 35 ± 0.002-0.005
Vertical Lath Nyob zoo Taiwan, Suav Ø 780x550 1 ± 0.003-0.005
CNC tig-01

Vim li cas siv CNC sib tsoo rau cov txheej txheem?

Tswj los ntawm lub khoos phis tawj program, CNC sib tsoo tuaj yeem ua tiav qhov kev ua haujlwm siab heev thiab rov ua dua, uas yog qhov tseem ceeb rau kev tsim cov khoom zoo, zoo ib yam.Nws tso cai rau zoo machining ntawm complex geometries thiab adapts rau ntau lawm xav tau kev pab ntawm ntau theem ntawm complexity.Tsis tas li ntawd, CNC sib tsoo ho txhim kho kev tsim khoom thiab txo cov nqi los ntawm kev ua kom zoo dua cov txheej txheem thiab cov kev txwv.Tsis tas li ntawd, nws yooj yim thiab yoog raws txhais tau tias nws tuaj yeem hloov kho sai sai rau kev tsim cov kev hloov pauv, ua rau nws zoo tagnrho rau kev tsim qauv sai thiab ntim ntau lawm.Yog li ntawd, CNC sib tsoo yog ib qho tseem ceeb ntawm kev tsim cov txheej txheem rau kev lag luam uas siv zog rau kev ua tau zoo thiab kev ua haujlwm zoo.

CNC sib tsoo tshuab tuaj yeem muab faib ua ntau hom raws li lawv cov qauv thiab kev ua haujlwm, suav nrog cov khoom sib tsoo, cov rooj sib tsoo, cov ntawv sib tsoo, thiab lwm yam. CNC sib tsoo tshuab, xws li CNC nto grinders, feem ntau yog siv rau kev sib tsoo tiaj tus lossis tsim qhov chaw.Lawv yog cov yam ntxwv ntawm high precision thiab siab nto tiav, uas yog heev haum rau ua loj daim hlau los yog loj ntau lawm ntawm me me qhov chaw.Cov lus teb CNC sib tsoo tshuab, suav nrog CNC sab hauv thiab sab nraud cylindrical grinders, tshwj xeeb tshaj yog siv rau kev sib tsoo lub puab thiab sab nraud ntawm lub voj voog workpieces.Cov tshuab no muaj peev xwm tswj tau txoj kab uas hla zoo heev thiab zoo tagnrho rau kev tsim cov kabmob, lub zog thiab lwm yam cylindrical.Profile CNC sib tsoo tshuab, xws li CNC nkhaus grinders, yog tsim los zom complex contour duab.Lawv tau siv dav hauv kev tsim pwm thiab kev tsim cov khoom sib txawv, qhov kev ua tiav thiab kev nthuav dav yog qhov tseem ceeb.

Dab tsi yog cov khoom siv feem ntau siv rau CNC sib tsoo?

EDM ua haujlwm li cas?

EDM Electrospark Machining, lub npe tag nrho "Electrical Discharge Machining", yog ib txoj hauv kev ua haujlwm uas siv lub hauv paus ntsiab lus ntawm hluav taws xob hluav taws xob tawm xeb kom tshem tawm cov khoom siv hlau.Nws txoj hauv kev ua haujlwm yog tsim kom muaj qhov kub thiab txias hauv zos kom yaj thiab evaporate cov ntaub ntawv los ntawm cov mem tes tawm ntawm cov electrode thiab cov khoom ua haujlwm, kom ua tiav lub hom phiaj ua haujlwm.EDM Electrospark Machining yog siv dav hauv kev tsim pwm, aerospace, hluav taws xob, khoom siv kho mob thiab lwm yam kev lag luam, tshwj xeeb tshaj yog rau kev ua cov ntaub ntawv nyuaj thiab cov khoom siv nrog cov duab nyuaj.Nws qhov zoo dua yog tias nws tuaj yeem ua tiav qhov kev ua tau zoo thiab qhov zoo ntawm qhov chaw, thaum txo cov neeg kho tshuab kev ntxhov siab thiab thaj chaw kub ntxhov, thiab txhim kho qhov hnav tsis kam thiab corrosion kuj ntawm qhov chaw.Tsis tas li ntawd, EDM Electrospark Machining tuaj yeem hloov kho phau ntawv polishing rau qee yam, txhim kho kev tsim khoom thiab txo cov nqi.

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Sib tsoo & Hlau Txiav

Txhim kho qhov machining raug thiab zoo

Precision machining auxiliary thev naus laus zis, xws li kev sib tsoo thiab xaim txiav, tuaj yeem muab cov cuab yeej ua haujlwm zoo dua thiab cov txheej txheem, uas tuaj yeem tswj cov kev ua haujlwm tsis raug thaum lub sijhawm machining txheej txheem, yog li txhim kho qhov tseeb machining thiab qhov zoo ntawm qhov chaw los ntawm ntau hom kev ua haujlwm thiab thev naus laus zis.Nws tuaj yeem ua cov khoom ntawm ntau yam duab thiab cov ntaub ntawv, thiab tseem nthuav dav kev ua tau zoo thiab muaj peev xwm.

Cov npe ntawm CNC Sib Tsoo Tshuab & EDM Tshuab hauv GPM

Tshuab Hom Lub npe tshuab Hom Qhov Chaw Keeb Kwm Maximum Machining Stroke (mm) Ntau Precision (mm)
CNC sib tsoo Loj Dej Zeb Kent Taiwan, Suav 1000x2000x5000 6 ± 0.01-0.03
Dav hlau sib tsoo Seedtec Nyiv 400 X 150 X 300 22 ± 0.005-0.02
Sab Hauv Thiab Sab Nraud Sib Tsoo SPS Tuam Tshoj Ø 200 X 1000 5 ± 0.005-0.02
Precision Hlau Txiav Precision Jogging Hlau Agie Charmilles Switzerland 200 X 100 X 100 3 ± 0.003-0.005
EDM-Cov txheej txheem Top-Edm Taiwan, Suav 400 X 250 X 300 3 ± 0.005-0.01
Hlau Txiav Sandu/Rijum Tuam Tshoj 400 X 300 X 300 25 ± 0.01-0.02
Sib tsoo & Hlau Txiav-01
Khoom siv

Khoom siv

Diversified CNC ua cov ntaub ntawv

Aluminium alloy:A6061, A5052, A7075, A2024, A6063 thiab lwm yam.

Stainless hlau: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, thiab lwm yam.

Carbon steel:20 #, 45 #, thiab lwm yam.

Copper alloy: H59, H62, T2, TU12, Qsn-6-6-3, C17200, thiab lwm yam.

Tungsten hlau:YG3X, YG6, YG8, YG15, YG20C, YG25C, thiab lwm yam.

Cov khoom siv polymer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, thiab lwm yam.

Cov ntaub ntawv sib xyaw:carbon fiber composite cov ntaub ntawv, iav fiber ntau cov ntaub ntawv, ceramic composite cov ntaub ntawv, thiab lwm yam.

Ua tiav

Flexibly tiav cov txheej txheem ntawm kev thov

Plating:Galvanized, kub plating, npib tsib xee plating, chrome plating, zinc nickel alloy, titanium plating, Ion plating, thiab lwm yam.

Anodized: Hard oxidation, ntshiab anodized, xim anodized, thiab lwm yam.

Txheej: Hydrophilic txheej, hydrophobic txheej, nqus txheej, pob zeb diamond zoo li carbon (DLC), PVD (golden TiN, dub: TiC, nyiaj: CrN).

Polishing:Mechanical polishing, electrolytic polishing, tshuaj polishing thiab nano polishing.

Lwm yam kev cai ua thiab ua tiav ntawm kev thov.

Ua tiav
Kev kho cua sov

Kev kho cua sov

Nqus quenching:Ib feem yog rhuab hauv lub tshuab nqus tsev thiab tom qab ntawd txias los ntawm cov pa hauv chav txias.Cov roj nruab nrab tau siv rau cov roj quenching, thiab cov nitrogen ntshiab yog siv rau cov kua quenching.

Siab nyem: Los ntawm cua sov cov khoom mus rau ib qho kub thiab tuav nws rau ib lub sij hawm, qhov kev ntxhov siab nyob hauv cov khoom yuav raug tshem tawm.

Carbonitriding: Carbonitriding yog hais txog cov txheej txheem ntawm infiltrating carbon thiab nitrogen rau saum npoo ntawm cov hlau, uas tuaj yeem txhim kho hardness, lub zog, hnav tsis kam thiab tiv thaiv kev qaug dab peg ntawm hlau.

Cryogenic kev kho mob:Cov kua nitrogen yog siv los ua cov tub yees los kho cov khoom hauv qab-130 ° C, kom ua tiav lub hom phiaj ntawm kev hloov cov khoom siv.

Kev Tswj Xyuas Zoo

Hom phiaj: Zero defects

Parts process flow & quality control process:

1. Pab pawg tswj xyuas cov ntaub ntawv tswj hwm tag nrho cov duab kos los lav qhov kev ruaj ntseg ntawm cov neeg siv khoom tsis pub lwm tus paub cov ntaub ntawv, thiab khaws cov ntaub ntawv khaws cia.

2. Kev tshuaj xyuas daim ntawv cog lus, kev tshuaj xyuas kev txiav txim thiab kev tshuaj xyuas cov txheej txheem kom nkag siab txog cov neeg siv khoom xav tau.

3. ECN tswj, ERP bar-code (txog rau cov neeg ua haujlwm, kos duab, khoom siv thiab tag nrho cov txheej txheem).Siv SPC, MSA, FMEA thiab lwm yam kev tswj hwm.

4. Siv IQC, IPQC, OQC.

Tswjhwm Zoo-01
Tshuab Hom Lub npe tshuab Hom Qhov Chaw Keeb Kwm Ntau Precision (mm)
Kev tshuaj xyuas tshuab zoo Peb Coordinates Wenzel Lub teb chaws Yelemees 5 0.003 hli
Zeiss Contura Lub teb chaws Yelemees 1 1.8 ua
Duab ntsuas ntsuas Lub zeem muag zoo Tuam Tshoj 18 0.005 hli
Altimeter Mitutoyo/Tsa Nyiv/Switzerland 26 ± 0.001-0.005 hli
Spectrum Analyzer Spectro Lub teb chaws Yelemees 1 -
Roughness Tester Txoj kev Nyiv 1 -
Electroplating Zaj duab xis Thickness Meter - Nyiv 1 -
Micrometer Caliper Txoj kev Nyiv 500+ 0.001mm / 0.01 hli
Ring Gauge Koob Gauge Nagoya / Chengdu Measuring Tool Nyiv/China 500+ 0.001 hli

Zoo Tswj Flow Chat

Quality Assurance System-2

Machining txheej txheem Flow

Quality-Assurance-System-4
Sau koj cov lus ntawm no thiab xa tuaj rau peb