Ọrụ CNC Machining
GPM bụ ọkachamara na-eweta ọrụ nhazi nkenke.Anyị nwere ngwá ọrụ nhazi igwe dị elu na ndị injinia nwere nkà iji nye ndị ahịa ọrụ nhazi dị elu.Enweghị prototype nke mita ma ọ bụ mmepụta zuru oke, anyị nwere ike ịnye ọrụ usoro gụnyere usoro nhazi dị iche iche dị ka igwe igwe, ntụgharị, ịkụ ala, na egweri iji gboo mkpa dị iche iche nke ndị ahịa.Anyị na-aṅa ntị na ịdịmma na arụmọrụ, na-ekwe nkwa inye ndị ahịa ngwaahịa na ọrụ dị elu n'oge kacha nso.
![Igwe eji arụ ọrụ CNC-01](http://www.gpm-global.com/uploads/CNC-Machining-01.jpg)
Kedu ka igwe igwe CNC si arụ ọrụ?
Igwe igwe igwe CNC, ma ọ bụ igwe igwe na-ahụ maka ọnụọgụ kọmputa, bụ teknụzụ ịkpụcha igwe kwụ ọtọ nke mmemme kọmputa na-akwalite.N'ime usoro igwe igwe CNC, onye ọrụ na-ebu ụzọ chepụta akụkụ ahụ site na iji sọftụwia CAD, wee gbanwee imewe ahụ ka ọ bụrụ koodu nkuzi nwere paramita dị ka ụzọ ngwá ọrụ, ọsọ ọsọ na ọnụego nri site na ngwanrọ CAM.A na-etinye koodu ndị a n'ime onye na-ahụ maka ngwá ọrụ CNC iji duzie ngwá ọrụ igwe iji rụọ ọrụ igwe igwe akpaka.
Na igwe igwe CNC, spindle na-ebugharị ngwá ọrụ ahụ ka ọ na-atụgharị mgbe tebụl na-agagharị na X, Y, na Z axes iji bee kpọmkwem workpiece.Usoro CNC na-achọpụta na mmegharị ngwá ọrụ ahụ ziri ezi na ọkwa micron.Usoro a na-akpaghị aka na nke a na-emegharị emegharị, ọ bụghị naanị na-arụ ọrụ dị mgbagwoju anya dị ka ebe a na-agbagharị agbagharị na igwe igwe multi-axis, kamakwa ọ na-eme ka nrụpụta nrụpụta na nhazi akụkụ.Mgbanwe nke igwe igwe CNC na-enye ya ohere ime mgbanwe dị mfe iji chepụta mgbanwe, yana ọ nwere ike gboo mkpa nrụpụta dị iche iche site n'ịgbanwe ma ọ bụ megharịa ya.
![CNC igwe](http://www.gpm-global.com/uploads/1.png)
Kedu akụrụngwa achọrọ maka igwe igwe CNC?
Gịnị bụ uru na ngwa nke ise-axis CNC-egwe ọka?
Teknụzụ igwe igwe CNC nke axis ise nwere ọnọdụ dị mkpa na ụlọ ọrụ nrụpụta yana oke ya dị elu, arụmọrụ dị elu na ikike nhazi dị ike.Tụnyere omenala atọ-axis CNC-egwe ọka, ise-axis CNC-egwe ọka nwere ike inye ndị ọzọ mgbagwoju ngwá ọrụ ụzọ na ukwuu nhazi nnwere onwe.Ọ na-ekwe ka ngwá ọrụ na-akpali ma bugharia n'out oge na ise dị iche iche axes, ikwe ka ndị ọzọ kpọmkwem na oru oma machining nke n'akụkụ, nkuku na mgbagwoju curved elu nke workpieces.
The uru nke ise-axis CNC-egwe ọka bụ na ọ budata mma mmepụta arụmọrụ na nhazi àgwà.Site n'ibelata mkpa nke njide na repositioning, ọ na-enyere machining nke otutu ihu na otu nhazi, budata ibelata mmepụta oge na ọnụ ahịa.Na mgbakwunye, teknụzụ a nwere ike nweta ngwụcha elu ka mma yana njikwa akụkụ ziri ezi na akụrụngwa siri ike iji rụọ ọrụ, si otú a na-egbo mkpa maka akụkụ dị elu nke ọma na ụlọ ọrụ dịka ikuku ikuku, ụgbọ ala, ebu na ngwaọrụ ahụike.
Kedu akụrụngwa achọrọ maka igwe igwe CNC?
Ụdị ngwa igwe igwe CNC a na-ahụkarị gụnyere ebe a na-eji igwe kwụ ọtọ, ebe a na-eji igwe kwụ ọtọ na igwe igwe igwe CNC.A na-ejikarị ụlọ ọrụ igwe kwụ ọtọ na-emepụta ogbe na mmepụta otu mpempe n'ihi oke ọsọ ha, nkenke dị elu na arụmọrụ dị elu.Ebe a na-emepụta ihe na-adaba adaba maka nhazi nkenke nke nnukwu akụkụ ma ọ bụ akụkụ nwere ọdịdị dị mgbagwoju anya.Igwe igwe igwe CNC abụrụla ngwa kachasị amasị maka imepụta ebu na igwe dị mgbagwoju anya n'ihi ngbanwe na ngbanwe ha.Nhọrọ na iji ngwá ọrụ ndị a na-emetụta kpọmkwem na arụmọrụ na àgwà nhazi nhazi.Site n'ịkwalite usoro nhazi na mmepụta ihe, teknụzụ igwe igwe CNC ga-aga n'ihu na-akwalite ihe ọhụrụ na mmepe na ụlọ ọrụ mmepụta ihe.
Teknụzụ igwe igwe CNC nke axis ise nwere ọnọdụ dị mkpa na ụlọ ọrụ nrụpụta yana oke ya dị elu, arụmọrụ dị elu na ikike nhazi dị ike.Tụnyere omenala atọ-axis CNC-egwe ọka, ise-axis CNC-egwe ọka nwere ike inye ndị ọzọ mgbagwoju ngwá ọrụ ụzọ na ukwuu nhazi nnwere onwe.Ọ na-ekwe ka ngwá ọrụ na-akpali ma bugharia n'out oge na ise dị iche iche axes, ikwe ka ndị ọzọ kpọmkwem na oru oma machining nke n'akụkụ, nkuku na mgbagwoju curved elu nke workpieces.The uru nke ise-axis CNC-egwe ọka bụ na ọ budata mma mmepụta arụmọrụ na nhazi àgwà.Site n'ibelata mkpa nke njide na repositioning, ọ na-enyere machining nke otutu ihu na otu nhazi, budata ibelata mmepụta oge na ọnụ ahịa.Na mgbakwunye, teknụzụ a nwere ike nweta ngwụcha elu ka mma yana njikwa akụkụ ziri ezi na akụrụngwa siri ike iji rụọ ọrụ, si otú a na-egbo mkpa maka akụkụ dị elu nke ọma na ụlọ ọrụ dịka ikuku ikuku, ụgbọ ala, ebu na ngwaọrụ ahụike.
Gịnị bụ uru na ngwa nke ise-axis CNC-egwe ọka?
CNC-egwe ọka
3-axis, 4-axis, 5-axis machining
Igwe igwe igwe CNC nwere ike inyere gị aka iru nkenke nke ọma, arụmọrụ dị elu na nhazi ugboro ugboro, ma nwee ike ijikwa ụdị dị mgbagwoju anya dị iche iche, nnukwu na obere workpieces iji belata ọrụ ntuziaka, melite nrụpụta mmepụta na ịdị mma, belata usoro mmepụta na ụgwọ nrụpụta.
Ndepụta igwe igwe igwe CNC na GPM
Aha igwe | Ụdị | Ebe Mmalite | Kachasị stroke n'ịrụ ọrụ (mm) | Ọnụọgụ | Nkenkenke (mm) |
Akwụsị ise | Okuma | Japan | 400X400X350 | 8 | ± 0.003-0.005 |
Ọsọ nke Axis ise | Jing Diao | China | 500X280X300 | 1 | ± 0.003-0.005 |
Axis Horizontal | Okuma | Japan | 400X400X350 | 2 | ± 0.003-0.005 |
Axis kwụ ọtọ | Mazak/Nwanne | Japan | 400X250X250 | 32 | ± 0.003-0.005 |
Gantry Machining | Taikan | China | 3200X1800X850 | 6 | ± 0.003-0.005 |
Igwe eji egwu egwu dị elu | Nwanna | Japan | 3200X1800X850 | 33 | - |
Axis atọ | Mazak/Prefect-Jet | Japan/China | 1000X500X500 | 48 | ± 0.003-0.005 |
![CNC Milling-01 (2)](http://www.gpm-global.com/uploads/CNC-Milling-01-2.jpg)
Kedu ka ntụgharị CNC si arụ ọrụ?
Ntugharị CNC bụ usoro nke ịkpụ ígwè site na ijikwa lathe site na mmezu nke mmemme preset site na kọmpụta.A na-eji teknụzụ nrụpụta ọgụgụ isi a na-arụ ọrụ n'ọtụtụ ebe na ụlọ ọrụ na-arụ ọrụ ma nwee ike ịrụ ọrụ nke ọma na n'ụzọ ziri ezi mepụta akụkụ dị iche iche dị mgbagwoju anya na nke siri ike.Ntugharị CNC abụghị naanị na-enye ogo dị elu nke akpaaka na nkwughachi, kamakwa na-enye ohere maka ọrụ ịkpụ dị mgbagwoju anya dị ka igwe igwe elu na igwe igwe multi-axis, na-eme ka nrụpụta nrụpụta na nrụpụta akụkụ dị ukwuu.Tụkwasị na nke ahụ, n'ihi mgbanwe dị elu ya, ntụgharị CNC nwere ike ime mgbanwe dị mfe na mgbanwe nhazi, yana mkpa mmepụta ihe dị iche iche nwere ike nweta ya na mgbanwe dị mfe ma ọ bụ nhazigharị.
![2](http://www.gpm-global.com/uploads/2.png)
![3](http://www.gpm-global.com/uploads/3.png)
Kedu ihe dị iche n'etiti ntụgharị CNC na ntụgharị ọdịnala?
Ntụnyere n'etiti ntụgharị CNC na ntụgharị ọdịnala gụnyere teknụzụ ntụgharị abụọ sitere na oge dị iche iche.Ntugharị ọdịnala bụ usoro nhazi nke dabere na nka na ahụmịhe onye ọrụ, ebe ntụgharị CNC na-achịkwa mmegharị na nhazi nke lathe site na mmemme kọmputa.Ntụgharị CNC na-enye oke nkenke na nkwughachi, ma nwee ike hazie akụkụ ndị dị mgbagwoju anya na obere oge.Tụkwasị na nke ahụ, ntụgharị CNC nwere ike imeziwanye mmepụta mmepụta ihe ma belata ụgwọ ọrụ site na ịkwalite ụzọ ngwá ọrụ na nhazi nhazi.N'ụzọ dị iche, ntụgharị ọdịnala nwere ike ịchọkwu mgbanwe ntuziaka na ogologo oge mmepụta mgbe a na-ahazi akụkụ dị mgbagwoju anya.Na nkenke, a na-eji ntụgharị CNC eme ihe n'ichepụta ọgbara ọhụrụ na nhazi ya dị elu na nkenke, ebe ntụgharị omenala ejirila nwayọọ nwayọọ na-ejedebe na oge ụfọdụ ma ọ bụ dịka mgbakwunye na ntụgharị CNC.
CNC na-atụgharị
CNC lathe, isi ije, igwe cutter
A na-eji ntụgharị CNC eme ihe n'ọtụtụ ebe na nhazi nke workpieces na mpaghara ụgbọ ala, igwe, ụgbọ elu na ikuku.N'ime ụlọ ọrụ mmepụta ihe dị iche iche, CNC Turning bụ otu n'ime teknụzụ ndị dị mkpa iji nyere gị aka imezu oke oke, nhazi nhazi dị elu.
Ndepụta igwe na-atụgharị CNC na GPM
Ụdị igwe | Aha igwe | Ụdị | Ebe Mmalite | Kachasị stroke n'ịrụ ọrụ (mm) | Ọnụọgụ | Nkenkenke (mm) |
CNC na-atụgharị | Isi ije | Nwa amaala/kpakpando | Japan | Ø25X205 | 8 | ± 0.002-0.005 |
Nri mma | Miyano/Takisawa | Japan/Taiwan, China | Ø108X200 | 8 | ± 0.002-0.005 | |
CNC Lathe | Okuma/Tsugami | Japan/Taiwan, China | Ø350X600 | 35 | ± 0.002-0.005 | |
Lath kwụ ọtọ | Uzo oma | Taiwan, China | Ø780X550 | 1 | ± 0.003-0.005 |
![CNC ntụgharị-01](http://www.gpm-global.com/uploads/CNC-Turning-01.jpg)
Gịnị kpatara eji CNC egweri hazie akụkụ?
Ihe omume kọmputa na-achịkwa, CNC na-egweri nwere ike nweta ezigbo nhazi machining dị oke egwu na nkwughachi, nke dị oke mkpa maka ịmepụta akụkụ dị elu, na-agbanwe agbanwe.Ọ na-enye ohere ịrụ ọrụ dị mma nke geometry dị mgbagwoju anya ma kwekọọ na mkpa mmepụta nke ọkwa dị iche iche nke mgbagwoju anya.Tụkwasị na nke ahụ, CNC na-egweri nke ọma na-eme ka mmepụta mmepụta ihe dị mma ma na-ebelata ụgwọ ọrụ site na ịkwalite ụzọ nhazi na paramita.Ọzọkwa, mgbanwe ya na mgbanwe ya pụtara na ọ nwere ike gbanwee ngwa ngwa iji chepụta mgbanwe, na-eme ka ọ dị mma maka ịmepụta ngwa ngwa na mmepụta olu.Ya mere, egweri CNC bụ usoro nrụpụta dị mkpa maka ụlọ ọrụ ndị na-agba mbọ maka ịrụ ọrụ dị elu na injinia ziri ezi.
CNC egweri igwe nwere ike kewaa n'ime ọtụtụ ụdị dị ka ha Ọdịdị na ọrụ, gụnyere n'elu grinders, rotary table grinders, profaịlụ grinders, wdg Elu CNC egweri igwe, dị ka CNC n'elu grinders, na-tumadi eji maka egweri ewepụghị ma ọ bụ kpụrụ elu.A na-eji ha mara nkenke dị elu na elu elu elu, nke dị nnọọ mma maka nhazi nnukwu efere ma ọ bụ mmepụta nke obere akụkụ.Rotary table CNC egweri igwe, gụnyere CNC esịtidem na mpụta cylindrical grinders, na-akpan eji egweri n'ime na elu dayameta nke okirikiri workpieces.Igwe ndị a nwere ike ijikwa dayameta ziri ezi ma dịkwa mma maka imepụta bearings, gears na akụkụ cylindrical ndị ọzọ.Igwe igwe igwe ihe igwe CNC profaịlụ, dị ka CNC curve grinders, ka emebere ka ọ gwerie ụdị contour dị mgbagwoju anya.A na-ejikarị ha eme ihe n'ichepụta ihe na imepụta akụkụ dị mgbagwoju anya, ebe nhazi na nhazi zuru ezu bụ isi ihe achọrọ.
Kedu akụrụngwa a na-ejikarị eme nri CNC?
Kedu ka EDM si arụ ọrụ?
EDM Electrospark Machining, aha zuru oke "Electrical Discharge Machining", bụ usoro nhazi nke na-eji ụkpụrụ nke ọkụ eletrik na-ekpochapụ corrosion na-ewepụ ihe ígwè.Ụkpụrụ ya na-arụ ọrụ bụ ịmepụta okpomọkụ dị elu nke mpaghara iji gbazee na ikpochapụ ihe site na nkwụsị nke pulse n'etiti electrode na workpiece, iji nweta nzube nhazi.A na-eji EDM Electrospark Machining eme ihe n'ọtụtụ ebe n'ichepụta ihe, ikuku ikuku, ngwá electronic, ngwá ọrụ ahụike na mpaghara ndị ọzọ, karịsịa maka nhazi nke ihe ndị siri ike na-arụ ọrụ na akụkụ ndị nwere ọdịdị dị mgbagwoju anya.Ya uru bụ na ọ nwere ike nweta elu nkenke na elu elu àgwà, mgbe mbenata n'ibu nchegbu na okpomọkụ-emetụta mpaghara, na-eme ka eyi iguzogide na corrosion iguzogide nke akụkụ.Na mgbakwunye, EDM Electrospark Machining nwekwara ike dochie polishing ntuziaka ruo n'ókè ụfọdụ, melite mmepụta mmepụta ma belata ụgwọ ọrụ.
![4](http://www.gpm-global.com/uploads/4.png)
Egweri & Ịcha waya
Ịkwalite izi ezi na ịdị mma nke igwe
Nkà na ụzụ inyeaka nke ọma, dị ka ichikota na ịcha waya, nwere ike ịnye ngwaọrụ na ụzọ nhazi nke ọma karị, nke nwere ike ịchịkwa njehie n'oge usoro nhazi, si otú ahụ na-emeziwanye nhazi nhazi na àgwà nke akụkụ site na nhazi nhazi na teknụzụ dị iche iche.Ọ nwere ike hazie akụkụ nke ụdị na ihe dị iche iche, ma gbasaa ikike nhazi na oke.
Ndepụta nke igwe na-egweri CNC & Igwe EDM na GPM
Ụdị igwe | Aha igwe | Ụdị | Ebe Mmalite | Kachasị stroke n'ịrụ ọrụ (mm) | Ọnụọgụ | Nkenkenke (mm) |
CNC egweri | Nnukwu igwe mmiri | Kent | Taiwan, China | 1000X2000X5000 | 6 | ±0.01-0.03 |
Igwe igwe igwe | Seedtec | Japan | 400X150X300 | 22 | ±0.005-0.02 | |
Ime na mpụga egweri | SPS | China | Ø200X1000 | 5 | ±0.005-0.02 | |
Ịcha waya nkenke | Waya ịgba ọsọ nkenke | Agie Charmille | Switzerland | 200X100X100 | 3 | ± 0.003-0.005 |
EDM-usoro | Top-Edm | Taiwan, China | 400X250X300 | 3 | ±0.005-0.01 | |
Ịcha waya | Sandu/Rijum | China | 400X300X300 | 25 | ±0.01-0.02 |
![Egweri & Ịcha waya-01](http://www.gpm-global.com/uploads/Grinding-Wire-Cutting-01.jpg)
![Ihe onwunwe](http://www.gpm-global.com/uploads/Material.jpg)
Akụrụngwa
Ihe nhazi CNC dị iche iche
●Aluminom alloy:A6061, A5052, A7075, A2024, A6063 wdg.
●Igwe anaghị agba nchara: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, wdg.
●Carbon ígwè:20#, 45#, wdg.
●Alloy ọla kọpa: H59, H62, T2, TU12, Qsn-6-6-3, C17200, wdg.
●Tungsten ígwè:YG3X, YG6, YG8, YG15, YG20C, YG25C, wdg.
●Ihe polymer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, wdg.
●Ngwa agwakọta:carbon fiber mejupụtara ihe, iko eriri ihe mejupụtara ihe, seramiiki mejupụtara ihe, wdg.
Emechaala
Na-agbanwe agbanwe na-emecha usoro na arịrịọ
●Nkwanye:Galvanized, plating gold, nickel plating, chrome plating, zinc nickel alloy, titanium plating, ion plating, wdg.
●Anodized: Ọxịdashọn siri ike, anodized doro anya, anodized agba, wdg.
●Mkpuchi: Ihe mkpuchi hydrophilic, mkpuchi hydrophobic, mkpuchi agụụ, diamond dị ka carbon (DLC), PVD (TiN ọla edo, ojii: TiC, ọla ọcha: CrN).
●Nchacha:Mechanical polishing, electrolytic polishing, chemical polishing and nano polishing.
Nhazi omenala ndị ọzọ na emecha na arịrịọ.
![Emechaala](http://www.gpm-global.com/uploads/Finishes.jpg)
![Ọgwụgwọ okpomọkụ](http://www.gpm-global.com/uploads/Heat-Treatment.jpg)
Ọgwụgwọ okpomọkụ
Ịkwụsị oghere:A na-ekpo ọkụ na akụkụ ahụ na oghere wee mee ka gas dị jụụ n'ime ụlọ jụrụ oyi.A na-eji gas na-anọpụ iche emenyụ gas, a na-ejikwa nitrogen dị ọcha emenyụ mmiri mmiri.
Mbelata nrụgide: Site na ikpo ọkụ na ihe dị ọkụ ma jide ya ruo oge ụfọdụ, enwere ike iwepụ nrụgide fọdụrụnụ n'ime ihe ahụ.
Carbonitriding: Carbonitriding na-ezo aka na usoro ntinye carbon na nitrogen n'ime oyi akwa nke nchara, nke nwere ike imeziwanye ike, ike, iyi mgbochi na mgbochi nke ígwè.
Usoro ọgwụgwọ cryogenic:A na-eji nitrogen mmiri mmiri mee ihe dị ka refrigerant na-emeso ihe dị n'okpuru-130 Celsius C, iji nweta nzube nke ịgbanwe ihe onwunwe.
Njikwa ogo
Ebumnuche: ntụpọ efu
Usoro nhazi akụkụ na usoro njikwa mma:
1. Ndị otu na-ahụ maka akwụkwọ na-ejikwa eserese niile iji kwe nkwa nchekwa nke ozi nzuzo nke ndị ahịa, ma debe ndekọ ahụ traceable.
2. Nleba anya nkwekọrịta, nyochaa iwu na nyocha usoro iji hụ na ịghọta nke ọma ihe ndị ahịa chọrọ.
3. njikwa ECN, koodu mmanya ERP (metụtara onye ọrụ, eserese, ihe na usoro niile).Tinye usoro njikwa SPC, MSA, FMEA na ndị ọzọ.
4. Mejuputa IQC,IPQC,OQC.
![Njikwa ogo-01](http://www.gpm-global.com/uploads/Quality-Control-01.jpg)
Ụdị igwe | Aha igwe | Ụdị | Ebe Mmalite | Ọnụọgụ | Nkenkenke(mm) |
Igwe nyocha ogo | Nhazi atọ | Wenzel | Germany | 5 | 0.003 mm |
Zeiss Contura | Germany | 1 | 1.8m | ||
Ngwa eji atụ ihe onyonyo | Ezigbo ọhụụ | China | 18 | 0.005mm | |
Altimeter | Mitutoyo/Tesa | Japan/Switzerland | 26 | ± 0.001-0.005mm | |
Spectrum Analyzer | Spectro | Germany | 1 | - | |
Ihe nlere anya | Mitutoyo | Japan | 1 | - | |
Mita ihe nkiri electrolating | - | Japan | 1 | - | |
Micrometer Caliper | Mitutoyo | Japan | 500+ | 0.001mm / 0.01mm | |
Nleba mgbanaka agịga | Ngwá Ọrụ Nleta Nagoya/Chengdu | Japan/China | 500+ | 0.001 mm |
Mkparịta ụka njikwa ogo
![Usoro mmesi obi ike-2](http://www.gpm-global.com/uploads/Quality-Assurance-System-2.jpg)
Usoro nhazi usoro
![Usoro mmesi obi ike-4](http://www.gpm-global.com/uploads/Quality-Assurance-System-4.jpg)