CNC Machining Service
GPM ndi katswiri wopereka chithandizo cha makina olondola.Tili ndi zida zopangira makina apamwamba kwambiri komanso akatswiri aluso kuti apatse makasitomala ntchito zapamwamba kwambiri.Palibe ma metter prototype kapena kupanga kwathunthu, titha kupereka ntchito zamakina kumaphatikizapo njira zosiyanasiyana zamakina monga mphero, kutembenuza, kubowola, ndikupera kuti tikwaniritse zosowa zosiyanasiyana za makasitomala.Timatchera khutu ku khalidwe ndi luso, ndikutsimikizira kuti timapereka makasitomala ndi mankhwala apamwamba ndi ntchito mu nthawi yaifupi kwambiri.
Kodi mphero ya CNC imagwira ntchito bwanji?
CNC mphero, kapena kompyuta manambala ulamuliro mphero, ndi mwatsatanetsatane zitsulo kudula luso lotengeka ndi pulogalamu kompyuta.Mu CNC mphero, woyendetsa amayamba kupanga gawolo pogwiritsa ntchito pulogalamu ya CAD, ndiyeno amatembenuza mapangidwewo kukhala ma code a malangizo omwe ali ndi magawo monga zida, liwiro ndi kuchuluka kwa chakudya kudzera pa pulogalamu ya CAM.Zizindikirozi zimalowetsedwa mu wolamulira wa chida cha makina a CNC kuti atsogolere chida cha makina kuti chizigwira ntchito mphero.
Mu CNC mphero, spindle imayendetsa chida kuti chizizungulira pomwe tebulo likuyenda mu nkhwangwa za X, Y, ndi Z kuti mudulire ndendende chogwiriracho.Dongosolo la CNC limawonetsetsa kuti kayendetsedwe ka zida ndi kolondola mpaka pamlingo wa micron.Izi ndizodziwikiratu komanso zobwerezabwereza sizimangogwira ntchito zovuta zodulira monga malo opindika ndi mphero zamitundu yambiri, komanso zimathandizira kupanga bwino komanso kusasinthasintha.Kusinthasintha kwa CNC mphero kumapangitsa kuti igwirizane ndi kusintha kwa mapangidwe, ndipo imatha kukwaniritsa zosowa zosiyanasiyana zopanga pongosintha kapena kukonzanso.
Ndi zida ziti zomwe zimafunika pa mphero ya CNC?
Kodi maubwino ndi ntchito za mphero ya CNC yamitundu isanu ndi yotani?
Ukadaulo wa mphero wa CNC wa ma axis asanu uli ndi malo ofunikira kwambiri pamakampani opanga zinthu komanso kulondola kwambiri, kuchita bwino kwambiri komanso luso lamphamvu lokonzekera.Poyerekeza ndi miyambo itatu-olamulira CNC mphero, olamulira asanu CNC mphero kungapereke njira zovuta zida ndi ufulu processing kwambiri.Imalola chida kusuntha ndikuzungulira nthawi imodzi mu nkhwangwa zisanu zosiyanasiyana, kulola kuwongolera bwino komanso kothandiza kwa mbali, ngodya ndi malo opindika ovuta a zida zogwirira ntchito.
Ubwino wa mphero ya CNC yamitundu isanu ndikuti imathandizira kwambiri kupanga bwino komanso kukonza bwino.Pochepetsa kufunikira kwa clamping ndi kuyikanso, kumathandizira kukonza kwa nkhope zingapo pakukhazikitsa kumodzi, kuchepetsa kwambiri nthawi yopangira ndi ndalama.Kuphatikiza apo, ukadaulo uwu utha kukwaniritsa kutha kwapamwamba komanso kuwongolera kolondola kwambiri pazida zovuta ku makina, potero kukwaniritsa kufunikira kwa magawo olondola kwambiri m'mafakitale monga zakuthambo, magalimoto, nkhungu ndi zida zamankhwala.
Ndi zida ziti zomwe zimafunika pa mphero ya CNC?
Mitundu wamba ya CNC zida mphero makamaka monga ofukula Machining malo, yopingasa Machining malo ndi CNC makina mphero.Malo opangira makina osunthika amagwiritsidwa ntchito kwambiri popanga batch ndi kupanga chidutswa chimodzi chifukwa cha liwiro lawo, kulondola kwambiri komanso kuchita bwino kwambiri.Malo opangira makina opingasa ndi oyenera kuwongolera mwatsatanetsatane mbali zazikulu kapena magawo okhala ndi mawonekedwe ovuta.Makina opangira mphero a CNC akhala zida zokondedwa zopangira nkhungu ndi makina ovuta a pamwamba chifukwa cha kusinthasintha kwawo komanso kusinthasintha.Kusankhidwa ndi kugwiritsa ntchito zipangizozi kumagwirizana mwachindunji ndi mphamvu ndi khalidwe la makina opangira makina.Ndi kukhathamiritsa mapangidwe ndi kupanga njira, CNC mphero luso adzapitiriza kulimbikitsa luso ndi chitukuko mu makampani opanga.
Ukadaulo wa mphero wa CNC wa ma axis asanu uli ndi malo ofunikira kwambiri pamakampani opanga zinthu komanso kulondola kwambiri, kuchita bwino kwambiri komanso luso lamphamvu lokonzekera.Poyerekeza ndi miyambo itatu-olamulira CNC mphero, olamulira asanu CNC mphero kungapereke njira zovuta zida ndi ufulu processing kwambiri.Imalola chida kusuntha ndikuzungulira nthawi imodzi mu nkhwangwa zisanu zosiyanasiyana, kulola kuwongolera bwino komanso kothandiza kwa mbali, ngodya ndi malo opindika ovuta a zida zogwirira ntchito.Ubwino wa mphero ya CNC yamitundu isanu ndikuti imathandizira kwambiri kupanga bwino komanso kukonza bwino.Pochepetsa kufunikira kwa clamping ndi kuyikanso, kumathandizira kukonza kwa nkhope zingapo pakukhazikitsa kumodzi, kuchepetsa kwambiri nthawi yopangira ndi ndalama.Kuphatikiza apo, ukadaulo uwu utha kukwaniritsa kutha kwapamwamba komanso kuwongolera kolondola kwambiri pazida zovuta ku makina, potero kukwaniritsa kufunikira kwa magawo olondola kwambiri m'mafakitale monga zakuthambo, magalimoto, nkhungu ndi zida zamankhwala.
Kodi maubwino ndi ntchito za mphero ya CNC yamitundu isanu ndi yotani?
CNC Milling
3-axis, 4-axis, 5-axis Machining
CNC mphero kungakuthandizeni kukwaniritsa mwatsatanetsatane mkulu, Mwachangu kwambiri ndi mobwerezabwereza processing, ndipo angathe kupirira akalumikidzidwa zosiyanasiyana zovuta, zazikulu ndi zazing'ono workpieces kuchepetsa ntchito pamanja, kupititsa patsogolo luso kupanga ndi khalidwe, kuchepetsa mkombero kupanga ndi kupanga ndalama.
List of CNC Milling Machine mu GPM
| Dzina la Makina | Mtundu | Malo Ochokera | Maximum Machining Stroke (mm) | Kuchuluka | Kulondola (mm) |
| Axis Asanu | Okuma | Japan | 400X400X350 | 8 | ± 0.003-0.005 |
| Kuthamanga Kwambiri kwa Axis Asanu | Jing Diao | China | 500X280X300 | 1 | ± 0.003-0.005 |
| Four Axis Horizontal | Okuma | Japan | 400X400X350 | 2 | ± 0.003-0.005 |
| Axis Vertical anayi | Mazak/Brother | Japan | 400X250X250 | 32 | ± 0.003-0.005 |
| Makina a Gantry | Taikan | China | 3200X1800X850 | 6 | ± 0.003-0.005 |
| Kuthamanga Kwambiri Kubowola Machining | M'bale | Japan | 3200X1800X850 | 33 | - |
| Axis atatu | Mazak/Prefect-Jet | Japan/China | 1000X500X500 | 48 | ± 0.003-0.005 |
Kodi kutembenuza kwa CNC kumagwira ntchito bwanji?
Kutembenuza kwa CNC ndi njira yodulira zitsulo poyang'anira lathe kudzera pakupanga pulogalamu yokhazikitsidwa ndi kompyuta.Ukadaulo wopanga wanzeruwu umagwiritsidwa ntchito kwambiri pantchito yopanga makina ndipo utha kupanga bwino komanso molondola magawo osiyanasiyana ovuta komanso osakhwima.Kutembenuka kwa CNC sikumangopereka kuchuluka kwa makina odzichitira okha komanso kubwereza, komanso kumathandizira kuti pakhale ntchito zovuta zodulira monga mphero yapamtunda ndi mphero zambiri, kuwongolera kwambiri kupanga bwino komanso kusasinthika.Kuphatikiza apo, chifukwa cha kusinthasintha kwake kwakukulu, kutembenuka kwa CNC kumatha kusintha mosavuta kusintha kwa mapangidwe, ndipo zosowa zosiyanasiyana zopanga zitha kukwaniritsidwa ndikusintha kosavuta kapena kukonzanso.
Kodi pali kusiyana kotani pakati pa kutembenuka kwa CNC ndi kutembenuka kwachikhalidwe?
Kuyerekeza pakati pa kutembenuka kwa CNC ndi kutembenuka kwachikhalidwe kumakhudza matekinoloje awiri otembenuka kuchokera nthawi zosiyanasiyana.Kutembenuza kwachikale ndi njira yosinthira yomwe imadalira luso la wogwiritsa ntchitoyo komanso zomwe wakumana nazo, pomwe kutembenuka kwa CNC kumayang'anira kayendedwe ka lathe kudzera pakompyuta.Kutembenuka kwa CNC kumapereka kulondola kwambiri komanso kubwereza, ndipo kumatha kukonza magawo ovuta kwambiri munthawi yochepa.Kuphatikiza apo, kutembenuka kwa CNC kumatha kupititsa patsogolo ntchito zopanga ndikuchepetsa mtengo pokulitsa njira za zida ndi magawo opangira.Mosiyana ndi izi, kutembenuka kwachikhalidwe kungafunike kusinthidwa kwamanja komanso nthawi yayitali yopanga pokonza magawo ovuta.Mwachidule, kutembenuka kwa CNC kwagwiritsidwa ntchito kwambiri popanga zamakono ndi kuchuluka kwake kodzipangira okha komanso kulondola, pomwe kutembenuka kwachikhalidwe kumangokhala nthawi zina kapena ngati chowonjezera pakusintha kwa CNC.
Kutembenuka kwa CNC
CNC lathe, kuyenda pachimake, makina ocheka
Kutembenuka kwa CNC kumagwiritsidwa ntchito kwambiri pokonza zida zogwirira ntchito pamagalimoto, makina, ndege ndi ndege.M'makampani opanga zinthu, CNC Turning ndi imodzi mwamakina ofunikira kuti akuthandizeni kukwaniritsa kuchuluka kwakukulu, kukonza molondola kwambiri.
Mndandanda wa Makina Otembenuza a CNC mu GPM
| Mtundu wa Makina | Dzina la Makina | Mtundu | Malo Ochokera | Maximum Machining Stroke (mm) | Kuchuluka | Kulondola (mm) |
| Kutembenuka kwa CNC | Kuyenda Kwambiri | Nzika / Nyenyezi | Japan | Ø25X205 | 8 | ± 0.002-0.005 |
| Mpeni Wodyetsa | Miyano/Takisawa | Japan/Taiwan, China | Ø108X200 | 8 | ± 0.002-0.005 | |
| CNC Lathe | Okuma/Tsugami | Japan/Taiwan, China | Ø350X600 | 35 | ± 0.002-0.005 | |
| Vertical Lath | Zabwino | Taiwan, China | Ø780X550 | 1 | ± 0.003-0.005 |
Chifukwa chiyani akupera CNC kukonza magawo?
Kulamulidwa ndi pulogalamu ya pakompyuta, CNC ikupera imatha kukwaniritsa kulondola kwa makina apamwamba kwambiri komanso kubwerezabwereza, zomwe ndizofunikira kwambiri popanga magawo apamwamba, osasinthasintha.Imalola kukonza bwino kwa ma geometries ovuta ndikusintha kuti zigwirizane ndi zosowa zamagulu osiyanasiyana ovuta.Kuphatikiza apo, kugaya kwa CNC kumathandizira kwambiri kupanga bwino komanso kumachepetsa ndalama pokonza njira ndi magawo.Kuphatikiza apo, kusinthasintha kwake komanso kusinthika kwake kumatanthauza kuti imatha kusintha mwachangu kusintha kwa mapangidwe, ndikupangitsa kuti ikhale yabwino kwa ma prototyping mwachangu komanso kupanga voliyumu.Chifukwa chake, kugaya kwa CNC ndi njira yofunika kwambiri yopangira mafakitale omwe amayesetsa kuchita bwino kwambiri komanso uinjiniya wolondola.
CNC makina akupera akhoza kugawidwa mu mitundu yambiri malinga ndi kapangidwe kawo ndi ntchito, kuphatikizapo pamwamba grinders, rotary tebulo grinders, mbiri grinders, etc. pamwamba CNC akupera makina, monga CNC pamwamba grinders, makamaka ntchito pogaya lathyathyathya kapena kupangidwa pamwamba.Iwo yodziwika ndi mkulu mwatsatanetsatane ndi mkulu pamwamba mapeto, amene ali abwino kwambiri pokonza mbale zazikulu kapena misa kupanga tinthu tating'onoting'ono.Makina opukutira a tebulo la CNC, kuphatikiza zopukusira zamkati ndi zakunja za CNC, amagwiritsidwa ntchito mwapadera pogaya ma diameter amkati ndi akunja azinthu zozungulira.Makinawa amatha kuwongolera m'mimba mwake molondola kwambiri ndipo ndi abwino popanga mayendedwe, magiya ndi zida zina zama cylindrical.Makina opera a Profile CNC, monga CNC curve grinders, adapangidwa kuti azipera mawonekedwe ovuta.Amagwiritsidwa ntchito kwambiri popanga nkhungu komanso kupanga magawo ovuta, pomwe kulondola komanso kukonza mwatsatanetsatane ndizofunikira kwambiri.
Ndi zida ziti zomwe zimagwiritsidwa ntchito pogaya CNC?
Kodi EDM imagwira ntchito bwanji?
EDM Electrospark Machining, dzina lonse "Electrical Discharge Machining", ndi njira yopangira ntchito yomwe imagwiritsa ntchito mfundo ya spark discharge corrosion kuchotsa zipangizo zachitsulo.Mfundo yake yogwirira ntchito ndi kupanga kutentha kwapafupi kuti kusungunuke ndi kusungunula zipangizo kupyolera mu kutulutsa mpweya pakati pa electrode ndi workpiece, kuti akwaniritse cholinga chokonzekera.EDM Electrospark Machining imagwiritsidwa ntchito kwambiri popanga nkhungu, zakuthambo, zamagetsi, zida zamankhwala ndi madera ena, makamaka pokonza zinthu zovuta kupanga ndi magawo omwe ali ndi mawonekedwe ovuta.Ubwino wake ndikuti umatha kukwaniritsa kulondola kwambiri komanso mawonekedwe apamwamba kwambiri, ndikuchepetsa kupsinjika kwamakina ndi malo omwe amakhudzidwa ndi kutentha, ndikuwongolera kukana kovala komanso kukana kwa dzimbiri.Kuphatikiza apo, EDM Electrospark Machining imathanso kusinthira kupukuta pamanja pamlingo wina, kukonza bwino kupanga ndikuchepetsa ndalama.
Kupera & Kudula Waya
Kupititsa patsogolo kulondola kwa makina ndi khalidwe
Mwatsatanetsatane Machining wothandiza luso, monga akupera ndi kudula waya, akhoza kupereka yeniyeni zida Machining ndi njira, amene angathe kulamulira zolakwa pa ndondomeko Machining, potero kuwongolera Machining kulondola ndi khalidwe la mbali ndi njira zosiyanasiyana processing ndi umisiri.Iwo akhoza pokonza mbali zosiyanasiyana akalumikidzidwa ndi zipangizo, komanso kukulitsa processing mphamvu ndi kukula.
Mndandanda wa CNC Akupera Makina & EDM Machine mu GPM
| Mtundu wa Makina | Dzina la Makina | Mtundu | Malo Ochokera | Maximum Machining Stroke (mm) | Kuchuluka | Kulondola (mm) |
| CNC Akupera | Big Water Mill | Kent | Taiwan, China | 1000X2000X5000 | 6 | ± 0.01-0.03 |
| Kugaya Ndege | Seedtec | Japan | 400X150X300 | 22 | ± 0.005-0.02 | |
| Kupera Kwamkati Ndi Kunja | SPS | China | Ø200X1000 | 5 | ± 0.005-0.02 | |
| Kudula Waya Wolondola | Precision Jogging Waya | Agie Charmilles | Switzerland | 200X100X100 | 3 | ± 0.003-0.005 |
| EDM-Njira | Pamwamba-Edm | Taiwan, China | 400X250X300 | 3 | ± 0.005-0.01 | |
| Kudula Waya | Sandu/Rijum | China | 400X300X300 | 25 | ± 0.01-0.02 |
Zipangizo
Zosiyanasiyana za CNC processing
●Aluminiyamu alloy:A6061, A5052, A7075, A2024, A6063 etc.
●Chitsulo chosapanga dzimbiri: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, etc.
●Chitsulo cha carbon:20#, 45#, ndi zina.
●Copper alloy: H59, H62, T2, TU12, Qsn-6-6-3, C17200, etc.
●Chitsulo cha Tungsten:YG3X, YG6, YG8, YG15, YG20C, YG25C, etc.
●Zinthu za polima:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, etc.
●Zophatikizika:carbon CHIKWANGWANI gulu zipangizo, galasi CHIKWANGWANI gulu zipangizo, ceramic composite zipangizo, etc.
Amamaliza
Flexibly amamaliza ntchito popempha
●Kuyala:Galvanized, plating golide, nickel plating, chrome plating, zinki faifi tambala aloyi, titaniyamu plating, ion plating, etc.
●Anodized: Hard oxidation, clear anodized, color anodized, etc.
●Zokutira: Kupaka kwa hydrophilic, zokutira za hydrophobic, zokutira zotsekemera, diamondi ngati kaboni (DLC), PVD (TiN yagolide, yakuda: TiC, siliva: CrN).
●Kupukutira:Kupukuta kwamakina, kupukuta kwa electrolytic, kupukuta kwamankhwala ndi kupukuta kwa nano.
Kukonzekera kwina kwina ndikumaliza pakupempha.
Kutentha Chithandizo
Kuchotsa vacuum:Mbaliyo imatenthedwa mu vacuum ndiyeno itakhazikika ndi mpweya mu chipinda chozizira.Mpweya wosalowerera unkagwiritsidwa ntchito pozimitsa mpweya, ndipo nayitrogeni weniweni ankagwiritsidwa ntchito pozimitsa madzi.
Kuchepetsa kupsinjika: Mwa kutenthetsa zinthuzo kutentha kwinakwake ndikuzigwira kwa nthawi, kupsinjika kotsalira mkati mwazinthu kumatha kuthetsedwa.
Carbonitriding: Carbonitriding amatanthauza njira yolowera mpweya ndi nayitrogeni pamwamba pa chitsulo, zomwe zimatha kusintha kuuma, mphamvu, kukana kuvala komanso kutsutsa kugwidwa kwachitsulo.
Chithandizo cha Cryogenic:Nayitrogeni wamadzimadzi amagwiritsidwa ntchito ngati firiji popangira zinthu zomwe zili pansi pa 130 ° C, kuti akwaniritse cholinga chosintha zinthu.
Kuwongolera Kwabwino
Cholinga: Zolakwika ziro
Njira zoyendetsera magawo & njira zowongolera khalidwe:
1. Gulu loyang'anira zolemba limayang'anira zojambula zonse kuti zitsimikizire chitetezo chachinsinsi cha kasitomala, ndikusunga zolembazo kuti zitheke.
2. Kuwunikanso makontrakitala, kuwunikiranso ndikuwunikanso njira kuti muwonetsetse kuti mukumvetsetsa zomwe kasitomala akufuna.
3. Kuwongolera kwa ECN, ERP bar-code (yokhudzana ndi wogwira ntchito, kujambula, zinthu ndi ndondomeko yonse).Kukhazikitsa SPC, MSA, FMEA ndi machitidwe ena owongolera.
4. Kukhazikitsa IQC,IPQC,OQC.
| Mtundu wa Makina | Dzina la Makina | Mtundu | Malo Ochokera | Kuchuluka | Kulondola (mm) |
| Makina Oyang'anira Ubwino | Ma Coordinates atatu | Wenzel | Germany | 5 | 0.003 mm |
| Zeiss Contura | Germany | 1 | 1.8m ku | ||
| Chida Choyezera Zithunzi | Masomphenya Abwino | China | 18 | 0.005 mm | |
| Altimeter | Mitutoyo/Tesa | Japan/Switzerland | 26 | ± 0.001 -0.005mm | |
| Spectrum Analyzer | Spectro | Germany | 1 | - | |
| Woyesa Wovuta | Mitutoyo | Japan | 1 | - | |
| Electroplating Film Makulidwe Meter | - | Japan | 1 | - | |
| Chovala cha Micrometer | Mitutoyo | Japan | 500+ | 0.001mm/0.01mm | |
| Ring Gauge singano Gauge | Chida choyezera cha Nagoya/Chengdu | Japan/China | 500+ | 0.001 mm |
Quality Control Flow Chat
Machining Process Flow
