Optical precision machining part,base plate
Description
What are the advantages of CNC machining the base plates of optical precision parts? The typical accuracy of CNC technology has reached two to four thousandths of an inch or 0.05 to 0.10 mm, and the repeatability is close to or better than eight thousandths of an inch or 0.02 mm, which means that once the program is verified, two, ten or one thousand identical parts can be easily produced with the same accuracy and consistency. CNC machining can perform multi-coordinate linkage and process complex zero points. It is suitable for the complex shape processing of the base plates of optical precision parts. When the shape and size of the parts need to be changed, only the CNC program needs to be changed, which saves production preparation time and has high processing efficiency. The precision base plates of optical equipment are key components in optical systems. They usually require extremely high dimensional accuracy and surface finish to ensure that optical components can be accurately installed and maintain the correct positional relationship. CNC machining technology is an ideal choice for manufacturing such precision parts due to its high precision, high reliability and flexibility.
Application
When considering the application of CNC machining to the production of precision base plates for optical devices, the following points should also be noted:
Cost-benefit analysis: Evaluate the cost-effectiveness of CNC machining and traditional machining methods to determine the most suitable production plan.
Technical training: Invest in employee training to ensure that operators have the necessary CNC programming and operation skills.
Equipment maintenance: Regularly maintain and calibrate CNC machine tools to maintain their high precision and stability.
Quality control: Establish a strict quality control process to ensure that each machined part meets the design and functional requirements.
Custom Processing of High-precision Machining Parts
| Machinery |
Materials |
Surface treatment |
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| CNC milling | Aluminum alloy | A6061，A5052，2A17075 , etc. | Plating | Galvanized, Gold Plating, Nickel Plating, Chrome Plating, Zinc nickel alloy, Titanium Plating,Ion Plating |
| CNC turning | Stainless steel | SUS303，SUS304，SUS316，SUS316L，SUS420，SUS430，SUS301,etc. | Anodized | Hard oxidation ,Clear Anodized,Color Anodized |
| Welding | Carbon steel | 20#、45#,etc. | Coating | Hydrophilic coating、Hydrophobic coating、Vacuum coating、Diamond Like Carbon（DLC）、PVD (Golden TiN; Black:TiC, Silver:CrN) |
| (arc welding, laser welding) | Tungsten steel | YG3X,YG6,YG8,YG15,YG20C,YG25C | ||
| Polymer Plastic Machinery | Polymer material | PVDF、PP、PVC、PTFE、PFA、FEP、ETFE、EFEP、CPT、PCTFE、PEEK | Polishing | Mechanical polishing, electrolytic polishing, chemical polishing and nano polishing |
Processing Capacity
| Technology | Machine | Service | ||
| CNC Milling CNC Turning CNC Grinding Precision Wire Cutting |
Five-axis Machining Four Axis Horizontal Four Axis Vertical Gantry Machining High Speed Drilling Machining Three Axis Core Walking Knife Feeder CNC Lathe Vertical Lath Big Water Mill Plane Grinding Internal And External Grinding Precision jogging wire EDM-processes Wire cutting |
Service Scope:Prototype & Mass Production Fast Delivery :5-15Days Accuracy :100~3μm Finishes: Customized for request Reliable Quality Control:IQC,IPQC,OQC |
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Frequently Asked Questions
1.Question: What is your delivery time?
Answer: Our delivery time frame will be determined based on the specific needs and requirements of our customers. For urgent orders and expedited processing, we will make every effort to complete processing tasks and deliver products in the shortest possible time. For bulk production, we will provide detailed production plans and progress tracking to ensure on-time delivery of products.
2.Question: Do you provide after-sales service?
Answer: Yes, we provide after-sales service. We will provide full technical support and after-sales service, including product installation, commissioning, maintenance, and repair, after product sales. We will ensure that customers get the best use experience and product value.
3.Question: What quality control measures does your company have?
Answer: We adopt strict quality control systems and processes, from product design, material procurement, processing and production to final product inspection and testing, to ensure that every aspect of the product meets quality standards and requirements. We will also continuously improve our quality control capabilities to meet the increasing quality requirements of our customers. We have ISO9001, ISO13485, ISO14001, and IATF16949 certifications.
4.Question: Does your company have environmental protection and safety production capabilities?
Answer: Yes, we have environmental protection and safety production capabilities. We pay attention to environmental protection and safety production, strictly comply with national and local environmental protection and safety production laws, regulations, and standards, and adopt effective measures and technical means to ensure the effective implementation and control of environmental protection and safety production work.
