Optical precision machining part,Thin-walled optical parts
Description
The machining of thin-walled optical parts is a challenging task, because such parts usually have a large ratio of plane area to thickness, which makes them very easy to deform during machining. It is crucial to select materials suitable for the machining of thin-walled optical parts.Ideal materials should have good mechanical strength, low thermal expansion coefficient and excellent cutting performance. Commonly used materials include aluminum alloys, titanium alloys, magnesium alloys and some high-strength steels. These materials can not only meet the lightweight requirements of thin-walled parts, but also resist deformation during machining to a certain extent. Due to the need to consider issues such as deformation control, the machining efficiency of thin-walled parts is usually low. The use of strategies such as low cutting force cutting, high-speed cutting or ultrasonic-assisted cutting can improve machining efficiency while ensuring quality. The machining of thin-walled optical parts is a complex process involving multiple technical points and challenges. The machining quality of thin-walled optical parts can be significantly improved by carefully selecting materials, tools and machining parameters, and adopting effective cooling methods and machining strategies. At the same time, the use of advanced machining equipment and technologies, such as CAD/CAM technology and artificial intelligence technology, can further improve machining accuracy and efficiency.
Application
What are the advantages of using five-axis CNC to process thin-walled optical parts? Traditional three-axis machining may require multiple re-clamping and positioning when processing complex parts, which not only increases processing time but may also introduce additional errors. Five-axis CNC machining can complete the processing of all faces in one setup, thereby reducing errors and improving precision. CNC machining is able to achieve micron-level positioning accuracy and repeatability, which is essential for ensuring the dimensional accuracy of thin-walled optical parts. With the development of optical technology, the design of optical parts has become more and more complex, and traditional machining methods are difficult to meet the machining needs of these complex parts. CNC machining can easily handle complex surfaces and angles through multi-axis linkage to ensure the precise manufacturing of parts. The application of five-axis CNC machining technology in the manufacture of thin-walled optical parts has not only improved machining accuracy and efficiency, but also brought revolutionary improvements to the design and performance of optical parts. This technological advancement is of great significance to promoting the development of the entire precision manufacturing industry, especially in high-tech fields such as optics, medical, and aerospace.
Custom Processing of High-precision Machining Parts
| Machinery | Materials | Surface treatment | ||
| CNC milling | Aluminum alloy | A6061，A5052，2A17075 , etc. | Plating | Galvanized, Gold Plating, Nickel Plating, Chrome Plating, Zinc nickel alloy, Titanium Plating,Ion Plating |
| CNC turning | Stainless steel | SUS303，SUS304，SUS316，SUS316L，SUS420，SUS430，SUS301,etc. | Anodized | Hard oxidation ,Clear Anodized,Color Anodized |
| Welding | Carbon steel | 20#、45#,etc. | Coating | Hydrophilic coating、Hydrophobic coating、Vacuum coating、Diamond Like Carbon（DLC）、PVD (Golden TiN; Black:TiC, Silver:CrN) |
| (arc welding, laser welding) | Tungsten steel | YG3X,YG6,YG8,YG15,YG20C,YG25C | ||
| Polymer Plastic Machinery | Polymer material | PVDF、PP、PVC、PTFE、PFA、FEP、ETFE、EFEP、CPT、PCTFE、PEEK | Polishing | Mechanical polishing, electrolytic polishing, chemical polishing and nano polishing |
Processing Capacity
| Technology | Machine | Service | ||
| CNC Milling CNC Turning CNC Grinding Precision Wire Cutting |
Five-axis Machining Four Axis Horizontal Four Axis Vertical Gantry Machining High Speed Drilling Machining Three Axis Core Walking Knife Feeder CNC Lathe Vertical Lath Big Water Mill Plane Grinding Internal And External Grinding Precision jogging wire EDM-processes Wire cutting |
Service Scope:Prototype & Mass Production Fast Delivery :5-15Days Accuracy :100~3μm Finishes: Customized for request Reliable Quality Control:IQC,IPQC,OQC |
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About GPM: Focus on precision machining &assembly service
GPM Intelligent Technology(Guangdong) Co., Ltd. was established in 2004, with a registered capital of 68 million yuan, located in the world manufacturing city – Dongguan. With the plant area of 100,000 square meters, 1000+ employees, R&D personnel accounted for more than 30%. We focus on providing precision parts machinery and assembly in precision instruments, optics, robotics, new energy, biomedical, semiconductor, nuclear power, shipbuilding, marine engineering, aerospace and other fields. GPM has also set up an international multilingual industrial service network with a Japanese technology R&D center and sales office, a German sales office.
GPM has ISO9001, ISO13485, ISO14001, IATF16949 system certification, the title of National high-tech enterprise. Based on the multi-nationality technology management team with an average of 20 years’ experience and high-end hardware equipment, and quality management system implemented, GPM has been continuously trusted and praised by top-tier customers.
Frequently Asked Questions
1.Question: What is your delivery time?
Answer: Our delivery time frame will be determined based on the specific needs and requirements of our customers. For urgent orders and expedited processing, we will make every effort to complete processing tasks and deliver products in the shortest possible time. For bulk production, we will provide detailed production plans and progress tracking to ensure on-time delivery of products.
2.Question: Do you provide after-sales service?
Answer: Yes, we provide after-sales service. We will provide full technical support and after-sales service, including product installation, commissioning, maintenance, and repair, after product sales. We will ensure that customers get the best use experience and product value.
3.Question: What quality control measures does your company have?
Answer: We adopt strict quality control systems and processes, from product design, material procurement, processing and production to final product inspection and testing, to ensure that every aspect of the product meets quality standards and requirements. We will also continuously improve our quality control capabilities to meet the increasing quality requirements of our customers. We have ISO9001, ISO13485, ISO14001, and IATF16949 certifications.
4.Question: Does your company have environmental protection and safety production capabilities?
Answer: Yes, we have environmental protection and safety production capabilities. We pay attention to environmental protection and safety production, strictly comply with national and local environmental protection and safety production laws, regulations, and standards, and adopt effective measures and technical means to ensure the effective implementation and control of environmental protection and safety production work.
