Serivisi ishinzwe imashini
GPM ni serivise yumwuga itanga serivisi nziza.Dufite ibikoresho bigezweho byo gutunganya imashini hamwe naba injeniyeri kabuhariwe kugirango duhe abakiriya serivisi nziza zo gutunganya.Nta metotype prototype cyangwa umusaruro wuzuye, turashobora gutanga serivise zirimo uburyo butandukanye bwo gutunganya nko gusya, guhindukira, gucukura, no gusya kugirango duhuze ibyifuzo bitandukanye byabakiriya.Twitondera ubuziranenge no gukora neza, kandi twizeza guha abakiriya ibicuruzwa na serivisi byujuje ubuziranenge mugihe gito gishoboka.
Uburyo urusyo rwa CNC rukora？
Gusya CNC, cyangwa gusya mudasobwa igenzura, ni tekinoroji yo guca ibyuma neza itwarwa na porogaramu ya mudasobwa.Mubikorwa byo gusya CNC, uyikoresha abanza gushushanya igice akoresheje software ya CAD, hanyuma agahindura igishushanyo mumabwiriza agenga amabwiriza arimo ibipimo nkinzira y'ibikoresho, umuvuduko nigipimo cyo kugaburira binyuze muri software ya CAM.Iyi kodegisi yinjizwa mugenzuzi wigikoresho cyimashini ya CNC kugirango kiyobore igikoresho cyimashini gukora ibikorwa byo gusya byikora.
Mu gusya CNC, spindle itwara igikoresho cyo kuzunguruka mugihe imbonerahamwe igenda mumashoka ya X, Y, na Z kugirango igabanye neza akazi.Sisitemu ya CNC yemeza ko ibikoresho bigenda neza kurwego rwa micron.Ubu buryo bwikora cyane kandi busubirwamo ntabwo bukora gusa ibikorwa bigoye byo gutema nkibice bigoramye hamwe no gusya-axis nyinshi, ariko kandi binatezimbere imikorere yinganda no guhuza igice.Guhindura urusyo rwa CNC bituma rushobora guhuza byoroshye nimpinduka zishushanyije, kandi irashobora guhura ninganda zitandukanye zikenewe muguhindura cyangwa gusubiramo porogaramu.
Ni ibihe bikoresho bikenewe mu gusya CNC?
Ni izihe nyungu nogukoresha bya bitanu-axis ya CNC gusya?
Ikoreshwa rya tekinoroji ya CNC itanu ifite umwanya wingenzi mubikorwa byinganda zikora neza, neza cyane hamwe nubushobozi bukomeye bwo gutunganya.Ugereranije no gusya gakondo bitatu-CNC gusya, gusya-bitanu CNC gusya birashobora gutanga inzira zingirakamaro zinzira hamwe nubwisanzure bunini bwo gutunganya.Iremera igikoresho cyo kwimuka no kuzunguruka icyarimwe mumashoka atanu atandukanye, itanga uburyo bunoze kandi bunoze bwo gutunganya impande, inguni hamwe nuburinganire bugoramye bwibikorwa.
Ibyiza byo gusya bitanu-axis CNC gusya nuko itezimbere cyane umusaruro unoze hamwe nubwiza bwo gutunganya.Mugabanye gukenera gufunga no guhinduranya, ituma gutunganya amasura menshi muburyo bumwe, bigabanya cyane igihe cyumusaruro nigiciro.Byongeye kandi, iryo koranabuhanga rishobora kugera ku buso bunoze no kugenzura neza ibipimo bigoye ku mashini bigoye, bityo bigahuza ibyifuzo by’ibice bisobanutse neza mu nganda nko mu kirere, ibinyabiziga, ibumba n’ibikoresho by’ubuvuzi.
Ni ibihe bikoresho bikenewe mu gusya CNC?
Ubwoko busanzwe bwibikoresho byo gusya bya CNC burimo cyane cyane ibigo bitunganya imashini zihagaritse, ibigo bitunganya horizontal hamwe n’imashini zisya CNC.Ibigo bitunganya imashini bikoreshwa cyane mubikorwa byo gukora no gukora igice kimwe kubera umuvuduko mwinshi, neza kandi neza.Ibigo bitunganya Horizontal birakwiriye gutunganya neza ibice binini cyangwa ibice bifite imiterere igoye.Imashini zisya CNC zahindutse ibikoresho byatoranijwe byo gukora ibumba no gutunganya ibintu bigoye bitewe nubworoherane bwabyo.Guhitamo no gukoresha ibyo bikoresho bifitanye isano itaziguye nuburyo bwiza bwo gutunganya imashini.Mugutezimbere ibishushanyo mbonera nibikorwa, tekinoroji ya CNC izakomeza guteza imbere udushya niterambere mubikorwa byinganda.
Ikoreshwa rya tekinoroji ya CNC itanu ifite umwanya wingenzi mubikorwa byinganda zikora neza, neza cyane hamwe nubushobozi bukomeye bwo gutunganya.Ugereranije no gusya gakondo bitatu-CNC gusya, gusya-bitanu CNC gusya birashobora gutanga inzira zingirakamaro zinzira hamwe nubwisanzure bunini bwo gutunganya.Iremera igikoresho cyo kwimuka no kuzunguruka icyarimwe mumashoka atanu atandukanye, itanga uburyo bunoze kandi bunoze bwo gutunganya impande, inguni hamwe nuburinganire bugoramye bwibikorwa.Ibyiza byo gusya bitanu-axis CNC gusya nuko itezimbere cyane umusaruro unoze hamwe nubwiza bwo gutunganya.Mugabanye gukenera gufunga no guhinduranya, ituma gutunganya amasura menshi muburyo bumwe, bigabanya cyane igihe cyumusaruro nigiciro.Byongeye kandi, iryo koranabuhanga rishobora kugera ku buso bunoze no kugenzura neza ibipimo bigoye ku mashini bigoye, bityo bigahuza ibyifuzo by’ibice bisobanutse neza mu nganda nko mu kirere, ibinyabiziga, ibumba n’ibikoresho by’ubuvuzi.
Ni izihe nyungu nogukoresha bya bitanu-axis ya CNC gusya?
CNC Milling
3-axis, 4-axis, 5-axis gutunganya
Urusyo rwa CNC rushobora kugufasha kugera ku busobanuro buhanitse, gukora neza no gutunganya inshuro nyinshi, kandi rushobora gukora imiterere itandukanye igoye, ibinini binini kandi bito kugirango ugabanye ibikorwa byintoki, kunoza imikorere nubuziranenge, kugabanya inzinguzingo n’ibiciro by’inganda.
Urutonde rwimashini ya CNC yo gusya muri GPM
| Izina ryimashini | Ikirango | Ahantu Inkomoko | Imashini ntarengwa (mm) | Umubare | Icyerekezo (mm) |
| Ibice bitanu | Okuma | Ubuyapani | 400X400X350 | 8 | ± 0.003-0.005 |
| Bitanu-Axis Byihuta | Jing Diao | Ubushinwa | 500X280X300 | 1 | ± 0.003-0.005 |
| Imirongo ine ya Horizontal | Okuma | Ubuyapani | 400X400X350 | 2 | ± 0.003-0.005 |
| Imirongo ine ihanamye | Mazak / Umuvandimwe | Ubuyapani | 400X250X250 | 32 | ± 0.003-0.005 |
| Imashini ya Gantry | Taikan | Ubushinwa | 3200X1800X850 | 6 | ± 0.003-0.005 |
| Imashini yihuta yo gucukura | Muvandimwe | Ubuyapani | 3200X1800X850 | 33 | - |
| Imirongo itatu | Mazak / Perefe-Jet | Ubuyapani / Ubushinwa | 1000X500X500 | 48 | ± 0.003-0.005 |
Uburyo CNC ihinduka works
Guhindura CNC ni inzira yo gukata ibyuma mugenzura umusarani binyuze mugukora progaramu yateguwe na mudasobwa.Ubu buhanga bwo gukora bwubwenge bukoreshwa cyane mubikorwa byo gutunganya imashini kandi burashobora gukora neza kandi neza ibice bitandukanye bigoye kandi byoroshye.Guhindura CNC ntabwo bitanga gusa urwego rwo hejuru rwo kwikora no gusubiramo, ahubwo binemerera gukora ibikorwa bigoye byo gukata nko gusya hejuru no gusya-axis nyinshi, kuzamura cyane imikorere yinganda no guhuza igice.Mubyongeyeho, bitewe nubworoherane bwayo, CNC ihinduka irashobora guhuza byoroshye nimpinduka zishushanyije, kandi ibikenerwa bitandukanye mubikorwa birashobora kugerwaho hamwe no guhindura byoroshye cyangwa gusubiramo porogaramu.
Ni irihe tandukaniro riri hagati yo guhinduka kwa CNC no guhinduka gakondo?
Kugereranya hagati ya CNC guhinduka no guhinduranya gakondo birimo tekinoloji ebyiri zihinduka kuva mubihe bitandukanye.Guhinduranya gakondo nuburyo bwo gutunganya bushingiye kubuhanga nuburambe bwabakoresha, mugihe CNC ihinduka igenzura urujya n'uruza rw'umusarani binyuze muri porogaramu ya mudasobwa.Guhindura CNC bitanga ibisobanuro bihanitse kandi bisubirwamo, kandi birashobora gutunganya ibice byinshi bigoye mugihe gito.Byongeye kandi, guhindura CNC birashobora kunoza umusaruro no kugabanya ibiciro mugutezimbere inzira yibikoresho no gutunganya ibipimo.Ibinyuranyo, guhinduka gakondo birashobora gusaba guhindurwa nintoki hamwe nigihe kirekire cyumusaruro mugihe utunganya ibice bigoye.Muri make, guhindura CNC byakoreshejwe cyane mubikorwa bigezweho hamwe nuburyo bwo hejuru bwikora kandi bwuzuye, mugihe ihinduka gakondo ryagiye rigarukira gusa mubihe runaka cyangwa nk'inyongera kuri CNC.
CNC Guhinduka
CNC umusarani, kugenda kugenda, imashini ikata
CNC Guhindura bikoreshwa cyane mugutunganya ibihangano mubikorwa byimodoka, imashini, indege nindege.Mu nganda zidasanzwe, CNC Guhindura ni bumwe mu buhanga bwingenzi bugufasha kugera ku bwinshi, butunganijwe neza.
Urutonde rwa CNC Imashini ihindura muri GPM
| Ubwoko bw'imashini | Izina ryimashini | Ikirango | Ahantu Inkomoko | Imashini ntarengwa (mm) | Umubare | Icyerekezo (mm) |
| CNC Guhinduka | Kugenda | Umuturage / Inyenyeri | Ubuyapani | Ø25X205 | 8 | ± 0.002-0.005 |
| Kugaburira icyuma | Miyano / Takisawa | Ubuyapani / Tayiwani, Ubushinwa | Ø108X200 | 8 | ± 0.002-0.005 | |
| CNC Lathe | Okuma / Tsugami | Ubuyapani / Tayiwani, Ubushinwa | 50350X600 | 35 | ± 0.002-0.005 | |
| Inzira ihanamye | Muraho | Tayiwani, Ubushinwa | 80780X550 | 1 | ± 0.003-0.005 |
Kuki ukoresha gusya CNC gutunganya ibice？
Igenzurwa na porogaramu ya mudasobwa, gusya kwa CNC birashobora kugera ku buryo buhanitse bwo gutunganya no gusubiramo, ibyo bikaba ari ngombwa mu gutanga ibice byujuje ubuziranenge, bihoraho.Iremera gutunganya neza geometrike igoye kandi ihuza nibikorwa bikenerwa mubyiciro bitandukanye bigoye.Byongeye kandi, gusya kwa CNC bitezimbere cyane umusaruro unoze kandi bigabanya ibiciro mugutezimbere inzira zitunganijwe.Byongeye kandi, guhinduka kwayo no guhuza n'imihindagurikire y'ikirere bivuze ko ishobora guhinduka vuba ku mpinduka zishushanyije, bigatuma iba nziza kuri prototyping yihuta kandi ikabyara umusaruro.Kubwibyo rero, gusya CNC ninzira yingirakamaro yinganda zinganda ziharanira gukora neza nubuhanga bwuzuye.
Imashini zisya CNC zirashobora kugabanwa mubwoko bwinshi ukurikije imiterere n'imikorere yabyo, harimo gusya hejuru, gusya kumeza, gusya, nibindi. Imashini zisya CNC, nka CNC yo gusya, ikoreshwa cyane mugusya hejuru cyangwa hejuru.Barangwa nibisobanuro bihanitse hamwe nubuso burebure burangiye, bikwiranye cyane no gutunganya amasahani manini cyangwa umusaruro mwinshi wibice bito.Imashini izunguruka imashini isya CNC, harimo na CNC y'imbere ninyuma ya silindrike, ikoreshwa cyane mugusya diametero y'imbere ninyuma yibikorwa byizunguruka.Izi mashini zirashoboye kugenzura neza diameter kandi nibyiza mugukora ibyuma, ibyuma nibindi bice bya silindrike.Umwirondoro wa CNC imashini zisya, nka CNC umurongo wo gusya, zagenewe gusya ibintu bigoye.Zikoreshwa cyane mubikorwa byo kubumba no gukora ibice bigoye, aho gutunganya neza nibisobanuro birambuye aribisabwa byingenzi.
Nibihe bikoresho bikunze gukoreshwa mu gusya CNC?
Uburyo EDM ikora？
Imashini ya EDM Electrospark Machine, izina ryuzuye "Gukwirakwiza amashanyarazi", nuburyo bwo gutunganya bukoresha ihame ryumuriro wumuriro wamashanyarazi kugirango ukureho ibyuma.Ihame ryakazi ryayo ni ugutanga ubushyuhe bwo hejuru bwaho gushonga no guhumeka ibikoresho binyuze mumisemburo ya pulse hagati ya electrode nakazi, kugirango ugere kubikorwa byo gutunganya.Imashini ya EDM Electrospark Imashini ikoreshwa cyane mubikorwa byo kubumba, icyogajuru, ibikoresho bya elegitoroniki, ibikoresho byubuvuzi nizindi nzego, cyane cyane mugutunganya ibikoresho bigoye gutunganywa nibice bifite imiterere igoye.Akarusho kayo nuko ishobora kugera ku busobanuro buhanitse kandi bufite ubuziranenge bwo hejuru, mu gihe igabanya ubukana bw’imashini n’akarere katewe n’ubushyuhe, no kunoza imyambarire no kurwanya ruswa y’ibice.Byongeye kandi, EDM Electrospark Machining irashobora kandi gusimbuza intoki intoki kurwego runaka, kuzamura umusaruro no kugabanya ibiciro.
Gusya & Gukata insinga
Kunoza imashini neza kandi nziza
Tekinoroji yingirakamaro itunganijwe neza, nko gusya no gukata insinga, irashobora gutanga ibikoresho nuburyo bunoze bwo gutunganya, bishobora kugenzura amakosa mugihe cyo gutunganya, bityo bikazamura uburinganire bwimiterere nubuziranenge bwibice hakoreshejwe uburyo butandukanye bwo gutunganya.Irashobora gutunganya ibice byuburyo butandukanye nibikoresho, kandi ikanagura ubushobozi bwo gutunganya nubunini.
Urutonde rwa CNC Imashini isya & EDM Imashini muri GPM
| Ubwoko bw'imashini | Izina ryimashini | Ikirango | Ahantu Inkomoko | Imashini ntarengwa (mm) | Umubare | Icyerekezo (mm) |
| Gusya CNC | Uruganda runini | Kent | Tayiwani, Ubushinwa | 1000X2000X5000 | 6 | ± 0.01-0.03 |
| Gusya Indege | Imbuto | Ubuyapani | 400X150X300 | 22 | ± 0.005-0.02 | |
| Gusya imbere no hanze | SPS | Ubushinwa | Ø200X1000 | 5 | ± 0.005-0.02 | |
| Gukata insinga neza | Umuyoboro wa Jogging | Agie Charmilles | Busuwisi | 200X100X100 | 3 | ± 0.003-0.005 |
| EDM-Inzira | Hejuru-Edm | Tayiwani, Ubushinwa | 400X250X300 | 3 | ± 0.005-0.01 | |
| Gukata insinga | Sandu / Rijum | Ubushinwa | 400X300X300 | 25 | ± 0.01-0.02 |
Ibikoresho
Ibikoresho bitandukanye byo gutunganya CNC
●Aluminiyumu:A6061, A5052, A7075, A2024, A6063 nibindi
●Ibyuma bidafite ingese: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, nibindi.
●Ibyuma bya karubone:20 #, 45 #, nibindi
●Umuringa wumuringa: H59, H62, T2, TU12, Qsn-6-6-3, C17200, nibindi
●Icyuma cya Tungsten:YG3X, YG6, YG8, YG15, YG20C, YG25C, nibindi
●Ibikoresho bya polymer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, nibindi.
●Ibikoresho byose:ibikoresho bya karuboni fibre yibikoresho, ibirahuri bya fibre yibikoresho, ibikoresho bya ceramic, nibindi.
Irangiza
Byoroshye kurangiza inzira kubisabwa
●Isahani:Galvanised, Zahabu Zahabu, isahani ya nikel, isahani ya chrome, zinc nikel alloy, isahani ya titanium, isahani ya Ion, nibindi.
●Anodised: Okiside ikomeye, isobanutse neza, amabara anodize, nibindi.
●Igifuniko: Hydrophilic coating, hydrophobic coating, coat vacuum, diyama nka karubone (DLC), PVD (TiN zahabu, umukara: TiC, silver: CrN).
●Kuringaniza:Gukanika imashini, amashanyarazi ya electrolytike, gusya imiti hamwe na nano.
Ibindi gutunganya ibicuruzwa kandi birangira kubisabwa.
Kuvura Ubushuhe
Kuzimya icyuho:Igice gishyuha mu cyuho hanyuma kigakonjeshwa na gaze mu cyumba gikonjesha.Gazi idafite aho ibogamiye yakoreshejwe mu kuzimya gaze, na azote nziza yakoreshejwe mu kuzimya amazi.
Kugabanya igitutu: Mu gushyushya ibikoresho mubushyuhe runaka no kubifata mugihe runaka, imihangayiko isigaye imbere yibikoresho irashobora kuvaho.
Carbonitriding: Carbonitriding bivuga inzira yo kwinjira muri karubone na azote mu gice cy’icyuma, gishobora kuzamura ubukana, imbaraga, kwambara no kurwanya gufata ibyuma.
Kuvura Cryogenic:Azote yuzuye ikoreshwa nka firigo kugirango ivure ibikoresho biri munsi ya 130 ° C, kugirango bigere ku ntego yo guhindura ibintu.
Kugenzura ubuziranenge
Intego: Inenge Zeru
Ibice bitunganijwe neza & uburyo bwo kugenzura ubuziranenge:
1. Itsinda rishinzwe kugenzura inyandiko zicunga ibishushanyo byose kugirango umutekano wamakuru wibanga ryabakiriya, kandi ukomeze inyandiko.
2. Gusubiramo amasezerano, gutegeka gusubiramo no gusuzuma inzira kugirango umenye neza ibyo umukiriya asabwa.
3. Igenzura rya ECN, kode ya ERP (ijyanye numukozi, gushushanya, ibikoresho nibikorwa byose).Shyira mu bikorwa SPC, MSA, FMEA hamwe na sisitemu yo kugenzura.
4. Shyira mu bikorwa IQC, IPQC, OQC.
| Ubwoko bw'imashini | Izina ryimashini | Ikirango | Ahantu Inkomoko | Umubare | Icyerekezo (mm) |
| Imashini igenzura ubuziranenge | Abahuzabikorwa batatu | Wenzel | Ubudage | 5 | 0.003mm |
| Zeiss Contura | Ubudage | 1 | 1.8um | ||
| Igikoresho cyo gupima | Icyerekezo cyiza | Ubushinwa | 18 | 0.005mm | |
| Uburebure | Mitutoyo / Tesa | Ubuyapani / Ubusuwisi | 26 | ± 0.001 -0.005mm | |
| Isesengura | Spectro | Ubudage | 1 | - | |
| Ikizamini | Mitutoyo | Ubuyapani | 1 | - | |
| Amashanyarazi ya firime | - | Ubuyapani | 1 | - | |
| Micrometero Caliper | Mitutoyo | Ubuyapani | 500+ | 0.001mm / 0.01mm | |
| Impeta ya Gauge Urushinge | Igikoresho cyo gupima Nagoya / Chengdu | Ubuyapani / Ubushinwa | 500+ | 0.001mm |
Kugenzura ubuziranenge Kuganira
Gutunganya inzira
