Izvo zvaunoda kuziva nezve chaiyo machining ezvikamu zvebhokisi

Mumunda wekugadzira michina, zvikamu zvebhokisi imhando yakajairika yezvikamu zvezvimiro uye inoshandiswa zvakanyanya mumhando dzakasiyana dzemuchina.Nekuda kwechimiro chayo chakaomarara uye yakakwirira chaiyo zvinodiwa, iyo tekinoroji yekugadzirisa yezvikamu zvebhokisi inonyanya kukosha.Ichi chinyorwa chichatsanangura zvizere uye nehunyanzvi tekinoroji yekugadzirisa yezvikamu zvebhokisi kubatsira vaverengi kunzwisisa uye kugona ruzivo rwakakodzera.

Zvemukati:

Chikamu 1. Mamiriro ezvinhu ezvikamu zvebhokisi

Chikamu 2. Kugadzirisa zvinodiwa zvezvikamu zvebhokisi

Chikamu 3. Precision machining yezvikamu zvebhokisi

Chikamu 4. Kuongororwa kwezvikamu zvebhokisi

1. Mamiriro ezvinhu ezvikamu zvebhokisi

Complex geometric shapes

Zvikamu zvebhokisi zvinowanzo umbwa nenzvimbo dzakawanda, maburi, slots uye zvimwe zvimiro, uye mukati unogona kunge wakaumbwa negomba, nemadziro matete uye asina kuenzana.Ichi chimiro chakaoma chinoda kunyatso kudzora kwezvinhu zvakawanda panguva yekugadzira uye kugadzira kwezvikamu zvebhokisi.

bhokisi chikamu

High nemazvo zvinodiwa

Kugadziriswa kwezvikamu zvebhokisi hazvidi chete kufanana uye perpendicularity yeimwe neimwe yepamusoro kuti isangane nezvinodiwa zvekugadzira, asiwo inosanganisira nzvimbo yakarurama yemakomba.Izvi ndizvo zvinhu zvakakosha kuti uve nechokwadi chekushanda kwakajairika kwezvikamu zvebhokisi.

Material properties

Zvinhu zvinowanzoshandiswa zvebhokisi zvikamu simbi yakakandwa kana simbi yakakandwa.Kuita kwekucheka kwezvinhu izvi kwakashata, izvo zvinowedzera kuoma kwekugadzirisa.

2. Kugadzirisa zvinodiwa zvezvikamu zvebhokisi

Ita shuwa kuti dimensional uye chimiro chakarurama

Munguva yekugadziriswa kwezvikamu zvebhokisi, kurongeka kwehukuru uye chimiro kunofanira kunyatsodzorwa kuti isangane nezvinodiwa zvekuungana uye kushandiswa.

Kururama kwenzvimbo

Kurongeka kwenzvimbo yemakomba kunonyanya kukosha kune zvikamu zvebhokisi, nokuti kururamisa kwenzvimbo dzegomba kunoenderana zvakananga nekushanda kwekushanda uye kugadzikana kwese mechanical system.

Kushata kwepamusoro

Kuti uve nechokwadi chekuomarara kwekubatana uye kuwirirana kwenzvimbo kurongeka kwezvikamu zvebhokisi, kurongeka kwechimiro uye kushata kwepamusoro kwendege huru dzinoda kusvika kumazinga epamusoro.

Kutevera-up processing

Pamusoro pemachining pachayo, zvikamu zvebhokisi zvinodawo kuteedzera marapirwo anotevera mushure mekupedzwa kwekugadzirisa, sekuchenesa, kudzivirira ngura uye pendi kuti vavandudze chitarisiko chavo uye kusimba.

Precision machining yezvikamu zvebhokisi

Kupedzwa kwezvikamu zvebhokisi inzira inoda yakanyanya kurongeka, iyo yakanangana nemhando yegungano uye kuita kwese mechanical system.Kana wapedza zvikamu zvebhokisi, kutarisisa kwakanyanya kunoda kubhadharwa kune zvinotevera nyaya:

Kusarudzwa kwemuchina uye chishandiso

Kuti uwane yakakwirira-chaiyo yekugadzirisa mhedzisiro, yakakwirira-chaiyo muchina maturusi uye maturusi ekucheka anofanirwa kushandiswa.Izvi zvinosanganisira, asi hazvina kuganhurirwa, midziyo yepamusoro-soro yakadai seCNC vertical lathes, CNC vertical machining centers, uye horizontal machining centers, pamwe chete nepamusoro-chaiyo maturusi akatsaurirwa kubhokisi kupedza.

Kugadziridzwa kwekugadzirisa parameters

Munguva yekupedzisa maitiro, ma parameter akadai sekucheka kukurumidza uye chiyero chekudya chinoda kunyatsodzorwa.Zvigadziriso zveParameter zvakanyanyisa kana kuderera zvinogona kukanganisa kunaka kwekugadzirisa, sekuburitsa masimba ekucheka akawandisa anokonzera chikamu deformation, kana kushanda zvakanaka kwakadzikira.

Tembiricha uye deformation control

Munguva yekupedzisa, nekuda kwenguva yakareba inoramba ichicheka nguva, kupisa kwakanyanya kuri nyore kuitika, zvichiita kuti zvikamu zvisakarurama zvezvikamu kana kuderedzwa kwepamusoro.Naizvozvo, matanho anofanirwa kutorwa sekushandisa inotonhorera, kuronga zvine musoro kutevedzana kwekugadzirisa uye nguva yekuzorora kudzora tembiricha uye kuderedza deformation yekupisa.

Gomba machining kururama

Kugadziriswa kwegomba muzvikamu zvebhokisi chikamu chinoda kutariswa kwakanyanya, kunyanya kune maburi anoda yakanyanya kukwirisa chinzvimbo uye coaxiality.Boring, reming, reming uye dzimwe nzira dzinofanirwa kushandiswa kuve nechokwadi chedimensional chaiyo uye yemhando yepamusoro yemakomba.Panguva imwecheteyo, kutarisisa kunofanirwa kubhadharwa kune hukama hwepakati pakati pemakomba kudzivirira kutsauka.

Workpiece clamping nzira

Yakarurama clamping nzira yakakosha kuti uve nechokwadi chekugadzirisa.Kushandiswa kwakakodzera kunofanirwa kugadzirwa kuti ive nechokwadi chekugadzikana kweiyo workpiece panguva yekugadzirisa uye kudzivirira zvikanganiso zvekugadzirisa zvinokonzerwa nekusungirirwa kusina kunaka.Semuenzaniso, kushandisa nzira yekuchinja maburi maburi kunogona kupedzisa kugaya uye kuchera kwenzvimbo hombe mune imwe clamping, zvinobudirira kuvandudza flatness.

4. Kuongororwa kwezvikamu zvebhokisi

Kuongororwa kwezvikamu zvebhokisi inhanho yakakosha kuona kuti vanosangana nekurongeka uye kuita zvinodiwa zvemuchina system.Panguva yekuongorora, zvakawanda zvinoda kutariswa.

Maturusi ekuyeresa

Kuti uwane mibairo yekuyera yakakwirira-chaiyo, zvinodikanwa kushandisa kudzikama kwepamusoro uye kwepamusoro-kugona kuyera maturusi, senge matatu-dimensional coordinate yekuyera michina.Midziyo iyi inogona kuwana nhevedzano yezviyero chaiyo zvezviyero, flatness, coaxiality, nezvimwe zvezvikamu zvebhokisi.

Gadzirisa zviyero zvekuyera

Kuyerwa mumakomba akadzika nemakomba kunoda matanda akakodzera ekuwedzera uye styli, senge test base yekuwedzera tsvimbo, nyeredzi-yakaita styli, nezvimwewo, kuve nechokwadi chekuyera chokwadi.

Sarudza nzvimbo

Usati wayera, zvinodikanwa kujekesa nzira yekumisa yezvikamu zvebhokisi.Anowanzo shandiswa matatu akaenzana perpendicular nzvimbo yekumisikidza kana ndege ine maviri perpendicular maburi ekumisikidza.Izvi zvinobatsira kuvandudza kudzokorora uye kugadzikana kwechiyero.

Funga nzira dzekuisa

Tichifunga kuti zvikamu zvebhokisi zvakakura muhukuru uye zvinorema muhuremu, kureruka, kudzokororwa uye kugadzikana kunofanirwa kuve nechokwadi kana clamping.Vanogona kuiswa zvakananga panzvimbo yebasa rekuyera, kana kuti vanogona kugadziriswa vachishandisa zvisungo zvepasi rose kana zvisungo zviri nyore.

Chengetedza zvinodzivirira

Paunenge uchiyera, unofanirwa kuve nechokwadi kuti zvikamu zvakadzimwa zvakachena uye hazvina mabhura, chengetedza huchokwadi hwepamusoro hwezvinhu zvekuyera kumusoro, uye sarudza kukurumidza kuyerwa kwakakodzera kudzivirira kufamba kwakashata kwezvikamu, kunyanya kana paine hukuru hwakawanda.Panguva imwecheteyo, kune nzvimbo dzakaoma kuyera zvakananga, nzira dzakawanda dzekubatisa kana nzira dzekuyera dzisina kunanga dzinogona kutariswa.

Ongorora zviyero zvekuyera

Iyo data yakayerwa inoda kunyatsoongororwa, kunyanya iwo akakosha ma paramita akadai segomba dimensional kurongeka, cylindricity, uye coaxiality, iyo inofanirwa kuongororwa pamwe chete nemamiriro chaiwo ekugadzirisa uye kusangana kuti ive nechokwadi chechokwadi uye kuvimbika kweyero mhinduro.

Simbisa unyanzvi hwekuyera

Paunenge uchiyera gomba axis, unokwanisa kutanga wayera nzvimbo iri perpendicular kugomba, wobva waisa dhairekitori repamhepo mukati mevheti nzira yeautomatic denderedzwa (cylinder) kuyerwa, uchifungidzira kuti gomba rine theoretically perpendicular pamusoro.Pakuyera perpendicularity, kuenzana kwehukama pakati peaxis kureba kwegomba uye pamusoro inofanira kutongwa zvichienderana neruzivo.Kana gomba kudzika kuri kudzika uye pasi rakati kurei, uye gomba ndiro bhenji, mhedzisiro inogona kunge isiri yekushivirira (chaizvoizvo zvakanaka).Unogona Kufunga kuyera ne mandrel akapinzwa mugomba kana kuyera nemaburi maviri anogovera axis akafanana.

GPM ine makore makumi maviri ane ruzivo muCNC machining emhando dzakasiyana dzezvikamu chaizvo.Takashanda nevatengi mumaindasitiri mazhinji, anosanganisira semiconductor, michina yekurapa, nezvimwewo, uye takazvipira kupa vatengi nemhando yepamusoro, chaiyo machining masevhisi.Isu tinotora yakaomesesa yemhando manejimendi system kuona kuti chikamu chimwe nechimwe chinosangana nezvinodiwa nevatengi uye zviyero.

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Nguva yekutumira: May-27-2024