CNC Machining Service
GPM inyanzvi chaiyo machining service provider.Isu tine advanced mechanic processing equipment uye mainjiniya ane hunyanzvi kupa vatengi mabasa epamusoro ekugadzirisa.Hapana metter prototype kana yakazara-chikero kugadzirwa, isu tinogona kupa maitiro masevhisi anosanganisira akasiyana machining nzira sekugaya, kutenderedza, kuchera, uye kukuya kuzadzisa izvo zvakasiyana zvinodiwa nevatengi.Isu tinoteerera kumhando uye kugona, uye vimbiso yekupa vatengi zvigadzirwa zvemhando yepamusoro uye masevhisi munguva pfupi inobvira.
CNC milling inoshanda sei?
CNC milling, kana komputa nhamba yekudzora milling, inyanzvi yekucheka simbi inotungamirwa nechirongwa chekombuta.MuCNC milling process, mushandisi anotanga agadzira chikamu achishandisa CAD software, uye obva ashandura dhizaini kuita macode ekuraira ane ma paramita akadai senzira yekushandisa, kumhanya uye chiyero chekudya kuburikidza neCAM software.Aya macode anoiswa mu controller weCNC muchina chishandiso kutungamira muchina chishandiso kuita otomatiki kugaya.
MuCNC milling, spindle inotyaira chishandiso kutenderera apo tafura inofamba mu X, Y, uye Z maaxes kuti anyatso kucheka workpiece.Iyo CNC system inova nechokwadi chekuti kufamba kwechishandiso kwakaringana kusvika padanho remicron.Iyi yakanyanyisa otomatiki uye inodzokororwa maitiro haangobata akaomesesa ekucheka mashandiro senge akakomberedzwa nzvimbo uye akawanda-axis milling, asi zvakare inovandudza kugadzira kwekugadzira uye chikamu kuenderana.Iko kuchinjika kweCNC milling inoibvumira kuchinjika nyore kune dhizaini shanduko, uye inogona kusangana neyakasiyana dhizaini zvinodiwa nekungo gadzirisa kana kurongazve.
Ndeupi midziyo inodiwa paCNC milling?
Ndezvipi zvakanakira uye mashandisirwo eshanu-axis CNC milling?
shanu-axis CNC milling tekinoroji inobata chinzvimbo chakakosha muindasitiri yekugadzira nekurongeka kwayo kwepamusoro, kunyatsoita basa uye masimba ekugadzirisa.Kuenzaniswa neyechinyakare matatu-axis CNC milling, mashanu-axis CNC kugaya inogona kupa yakaoma maturusi nzira uye hukuru hwekugadzirisa rusununguko.Iyo inobvumira chishandiso kufamba uye kutenderera panguva imwe chete mumatemo mashanu akasiyana, zvichibvumira kunyatsoita uye kwakanyatsogadzirwa machining emativi, makona uye yakaoma curved nzvimbo dzebasa.
Chakanakira cheshanu-axis CNC milling ndechekuti inovandudza zvakanyanya kugadzirwa uye kunaka kwekugadzirisa.Nekudzikisa kudiwa kwekusungirira uye kuisazve, inoita kuti machining ezviso zvakawanda museti imwe chete, ichideredza zvakanyanya nguva yekugadzira uye mutengo.Pamusoro pezvo, tekinoroji iyi inokwanisa kuita zvirinani kupedzwa kwepamusoro uye kwakanyatso kudzora dhizaini pane zvakaoma-kune-muchina zvinhu, zvichizadzisa kudiwa kwezvikamu zvepamusoro-soro mumaindasitiri akadai seaerospace, mota, mold nemidziyo yekurapa.
Ndeupi midziyo inodiwa paCNC milling?
Mhando dzakajairwa dzeCNC milling midziyo inonyanya kusanganisira yakamira machining nzvimbo, yakachinjika machining nzvimbo uye CNC milling michina.Vertical machining nzvimbo dzinoshandiswa zvakanyanya mukugadzira batch uye imwe-chidimbu kugadzirwa nekuda kwekumhanya kwazvo, kurongeka kwakanyanya uye kugona kwakanyanya.Horizontal machining centers akakodzera kurongeka machining ezvikamu zvakakura kana zvikamu zvine maumbirwo akaoma.CNC milling michina yave iyo yakasarudzika midziyo yekugadzira mold uye yakaoma pamusoro machining nekuda kwekushanduka uye kuchinjika.Kusarudzwa uye kushandiswa kwemidziyo iyi kwakabatana zvakananga nekubudirira uye kunaka kwekugadzira michina.Nekugadzirisa dhizaini nekugadzira maitiro, CNC milling tekinoroji icharamba ichisimudzira hunyanzvi uye kusimudzira muindasitiri yekugadzira.
shanu-axis CNC milling tekinoroji inobata chinzvimbo chakakosha muindasitiri yekugadzira nekurongeka kwayo kwepamusoro, kunyatsoita basa uye masimba ekugadzirisa.Kuenzaniswa neyechinyakare matatu-axis CNC milling, mashanu-axis CNC kugaya inogona kupa yakaoma maturusi nzira uye hukuru hwekugadzirisa rusununguko.Iyo inobvumira chishandiso kufamba uye kutenderera panguva imwe chete mumatemo mashanu akasiyana, zvichibvumira kunyatsoita uye kwakanyatsogadzirwa machining emativi, makona uye yakaoma curved nzvimbo dzebasa.Chakanakira cheshanu-axis CNC milling ndechekuti inovandudza zvakanyanya kugadzirwa uye kunaka kwekugadzirisa.Nekudzikisa kudiwa kwekusungirira uye kuisazve, inoita kuti machining ezviso zvakawanda museti imwe chete, ichideredza zvakanyanya nguva yekugadzira uye mutengo.Pamusoro pezvo, tekinoroji iyi inokwanisa kuita zvirinani kupedzwa kwepamusoro uye kwakanyatso kudzora dhizaini pane zvakaoma-kune-muchina zvinhu, zvichizadzisa kudiwa kwezvikamu zvepamusoro-soro mumaindasitiri akadai seaerospace, mota, mold nemidziyo yekurapa.
Ndezvipi zvakanakira uye mashandisirwo eshanu-axis CNC milling?
CNC Milling
3-axis, 4-axis, 5-axis machining
CNC milling inogona kukubatsira kuti uwane yakakwira chaiyo, kunyatsoshanda uye kudzokorora kugadzirisa, uye inokwanisa kubata akasiyana akaomesesa maumbirwo, makuru uye madiki workpieces kuderedza mashandiro emaoko, kunatsiridza kugadzirwa kwemhando uye mhando, kuderedza kutenderera kwekugadzira uye mutengo wekugadzira.
Rondedzero yeCNC Milling Machine muGPM
| Machine Name | Brand | Nzvimbo Yekwakabva | Maximum Machining Stroke (mm) | Quantity | Kururamisa (mm) |
| Five-Axis | Okuma | Japani | 400X400X350 | 8 | ±0.003-0.005 |
| Five-Axis High-Speed | Jing Diao | China | 500X280X300 | 1 | ±0.003-0.005 |
| Four Axis Horizontal | Okuma | Japani | 400X400X350 | 2 | ±0.003-0.005 |
| Ina Axis Vertical | Mazak/Mukoma | Japani | 400X250X250 | 32 | ±0.003-0.005 |
| Gantry Machining | Taikan | China | 3200X1800X850 | 6 | ±0.003-0.005 |
| High Speed Drilling Machining | Hanzvadzi konama | Japani | 3200X1800X850 | 33 | - |
| Three Axis | Mazak/Prefect-Jet | Japan/China | 1000X500X500 | 48 | ±0.003-0.005 |
CNC kutendeuka kunoshanda sei?
CNC kutendeuka inzira yekucheka simbi nekudzora lathe kuburikidza nekuita chirongwa chekare nekombuta.Iyi yakangwara yekugadzira tekinoroji inoshandiswa zvakanyanya muindasitiri yemuchina uye inogona kunyatso uye nemazvo kuburitsa kwakasiyana kwakaoma uye kwakatetepa zvikamu.Kutendeuka kweCNC hakungope chete yakakwira dhigirii ye otomatiki uye kudzokorora, asi zvakare inobvumira kuomesesa kucheka mashandiro akadai sekugaya kwepamusoro uye kuwanda-axis milling, kuvandudza zvakanyanya kushanda kwekugadzira uye chikamu chakafanana.Uye zvakare, nekuda kwekuchinjika kwayo kwepamusoro, CNC kutendeuka inogona kuchinjika nyore kune dhizaini shanduko, uye zvakasiyana zvekugadzira zvinodiwa zvinogona kuwanikwa nekugadziriswa kuri nyore kana reprogramming.
Ndeupi musiyano uripo pakati pekutendeuka kweCNC uye kutendeuka kwechinyakare?
Kuenzanisa pakati pekutendeuka kweCNC uye kutendeuka kwechinyakare kunosanganisira maviri ekushandura matekinoroji kubva panguva dzakasiyana.Kutendeuka kwechinyakare inzira yekugadzirisa inotsamira pahunyanzvi hwemushandisi uye ruzivo, ukuwo CNC kutendeuka kunodzora kufamba uye kugadzirisa lathe kuburikidza nechirongwa chekombuta.Kutendeuka kweCNC kunopa kurongeka kwepamusoro uye kudzokororwa, uye inogona kugadzirisa zvakanyanya kuoma zvikamu munguva pfupi.Uye zvakare, CNC kutendeuka kunogona kuvandudza kugadzirwa kwekugadzira uye kuderedza mutengo nekugadzirisa maturusi nzira uye kugadzirisa paramita.Kusiyana neizvi, kutendeuka kwechinyakare kungangoda mamwe magadzirirwo emaoko uye marefu ekugadzira magadzirirwo paunenge uchigadzira zvikamu zvakaoma.Muchidimbu, kutendeuka kweCNC kwave kushandiswa zvakanyanya mukugadzira kwemazuva ano nehupamhi hwayo hwekuita otomatiki uye nemazvo, nepo kutendeuka kwechinyakare kwakaganhurirwa kune dzimwe nguva kana sekuwedzera kuCNC kutendeuka.
CNC Turning
CNC lathe, musimboti kufamba, cutter muchina
CNC Turning inoshandiswa zvakanyanya mukugadzirisa maworkpieces muminda yemotokari, michina, ndege uye aerospace.Muindasitiri yekugadzira yakasarudzika, CNC Turning ndiyo imwe yeakakosha matekinoroji ekukubatsira iwe kuwana yakakwira-vhoriyamu, yakakwirira-chaiyo kugadzirisa.
Rondedzero yeCNC Turning Machine muGPM
| Machine Type | Machine Name | Brand | Nzvimbo Yekwakabva | Maximum Machining Stroke (mm) | Quantity | Kururamisa (mm) |
| CNC Turning | Core Kufamba | Mugari/Nyeredzi | Japani | Ø25X205 | 8 | ±0.002-0.005 |
| Banga Feeder | Miyano/Takisawa | Japan/Taiwan, China | Ø108X200 | 8 | ±0.002-0.005 | |
| CNC Lathe | Okuma/Tsugami | Japan/Taiwan, China | Ø350X600 | 35 | ±0.002-0.005 | |
| Vertical Lath | Goodway | Taiwan, China | Ø780X550 | 1 | ±0.003-0.005 |
Sei uchishandisa CNC kugaya kugadzira zvikamu?
Inodzorwa nechirongwa chekombuta, CNC kugaya inogona kuwana yakanyanya kukwira machining kurongeka uye kudzokorora, izvo zvakakosha kuburitsa emhando yepamusoro, inowirirana zvikamu.Iyo inobvumira machini akanaka eakaomesesa geometri uye anochinjika kune ekugadzira zvinodiwa zveakasiyana mazinga ekuoma.Uye zvakare, CNC kukuya kunonatsiridza kugadzirwa kwakanaka uye kunoderedza mutengo nekugadzirisa nzira dzekugadzirisa uye paramita.Uyezve, kuchinjika kwayo uye kuchinjika kunoreva kuti inogona kukurumidza kugadzirisa kune shanduko yekugadzira, ichiita kuti ive yakanakira kukurumidza prototyping uye vhoriyamu kugadzirwa.Naizvozvo, CNC kugaya inzira yakakosha yekugadzira yemaindasitiri anovavarira kuita kwepamusoro uye nemazvo engineering.
Michina yekukuya CNC inogona kupatsanurwa mumhando dzakawanda maererano nechimiro uye basa rayo, kusanganisira magadzirirwo epamusoro, anotenderedza tafura yekukuya, profil grinders, etc. Surface CNC yekukuya michina, senge CNC surface grinders, inonyanya kushandiswa pakukuya sandara kana kuumbwa nzvimbo.Iwo anoratidzirwa nehupamhi hwepamusoro uye kupedzisa kwepamusoro pepamusoro, ayo akakodzera kwazvo kugadzirisa mahwendefa makuru kana kugadzirwa kwemazhinji ezvikamu zvidiki.Rotary tafura CNC kugaya michina, kusanganisira CNC yemukati uye ekunze cylindrical grinders, anonyanya kushandiswa pakukuya mukati uye kunze madhayamita edenderedzwa workpieces.Michina iyi inokwanisa kunyatso kudzora dhayamita uye yakanakira kugadzira mabearings, magiya uye zvimwe cylindrical zvikamu.Profile CNC kugaya michina, senge CNC curve grinders, yakagadzirirwa kukuya yakaoma contour maumbirwo.Iwo anoshandiswa zvakanyanya mukugadzira mold uye kugadzirwa kwezvikamu zvakaomarara, uko kurongeka uye kugadzirisa zvakadzama ndizvo zvakakosha zvinodiwa.
Ndeipi michina inowanzoshandiswa CNC kugaya?
EDM inoshanda sei?
EDM Electrospark Machining, zita rakazara "Electrical Discharge Machining", inzira yekugadzirisa inoshandisa nheyo yemagetsi spark discharge corrosion kubvisa zvinhu zvesimbi.Nheyo yayo yekushanda ndeyekugadzira tembiricha yepamusoro yekunyunguduka uye kubuda zvinhu kuburikidza nekubuda kwepulse pakati pe electrode uye workpiece, kuitira kuti uwane chinangwa chekugadzirisa.EDM Electrospark Machining inoshandiswa zvakanyanya mukugadzira mold, aerospace, electronics, mishonga yezvokurapa uye mamwe minda, kunyanya pakugadzirisa zvinhu zvakaoma-ku-process uye zvikamu zvine maitiro akaoma.Kubatsira kwayo ndekwekuti inokwanisa kuwana yakanyanya kurongeka uye yakakwirira yepamusoro yemhando yepamusoro, uku ichideredza kushushikana kwemechani uye nzvimbo inobatwa nekupisa, uye nekuvandudza kupfeka kuramba uye kushomeka kwezvikamu.Uye zvakare, EDM Electrospark Machining inogona zvakare kutsiva manual polishing kusvika pamwero wakati, kunatsiridza kugadzirwa kwakanaka uye kuderedza mitengo.
Kukuya & Wire Kucheka
Kuvandudza machining kururama uye kunaka
Precision machining yekubatsira tekinoroji, senge kukuya uye kucheka waya, inogona kupa yakanyatsojeka machining maturusi uye nzira, iyo inogona kudzora zvikanganiso panguva yekugadzira machining, nekudaro inovandudza machining iko uye kunaka kwezvikamu nenzira dzakasiyana-siyana dzekugadzirisa uye matekinoroji.Inogona kugadzirisa zvikamu zveakasiyana maumbirwo uye zvinhu, uye zvakare kuwedzera kugadzirisa kugona uye chiyero.
Rondedzero yeCNC Kukuya Machine & EDM Machine muGPM
| Machine Type | Machine Name | Brand | Nzvimbo Yekwakabva | Maximum Machining Stroke (mm) | Quantity | Kururamisa (mm) |
| CNC Kukuya | Chigayo chikuru cheMvura | Kent | Taiwan, China | 1000X2000X5000 | 6 | ±0.01-0.03 |
| Ndege Kukuya | Seedtec | Japani | 400X150X300 | 22 | ±0.005-0.02 | |
| Kukuya Kwemukati Nekunze | SPS | China | Ø200X1000 | 5 | ±0.005-0.02 | |
| Precision Wire Cutting | Precision Jogging Waya | Agie Charmilles | Siwizarendi | 200X100X100 | 3 | ±0.003-0.005 |
| EDM-Maitiro | Top-Edm | Taiwan, China | 400X250X300 | 3 | ±0.005-0.01 | |
| Waya Kucheka | Sandu/Rijum | China | 400X300X300 | 25 | ±0.01-0.02 |
Zvishandiso
Diversified CNC processing materials
●Aluminium alloy:A6061, A5052, A7075, A2024, A6063 etc.
●Simbi isina ngura: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, nezvimwewo.
●Carbon steel:20#, 45#, nezvimwewo.
●Copper alloy: H59, H62, T2, TU12, Qsn-6-6-3, C17200, nezvimwewo.
●Tungsten simbi:YG3X, YG6, YG8, YG15, YG20C, YG25C, nezvimwe.
●Polymer zvinhu:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, nezvimwe.
●Composite zvinhu:carbon fiber composite zvinhu, girazi fiber composite zvinhu, ceramic composite zvinhu, nezvimwe.
Finishes
Flexibly inopedza maitiro pakukumbira
●Plating:Galvanized, goridhe Plating, nickel plating, chrome plating, zinc nickel alloy, titanium plating, Ion plating, nezvimwe.
●Anodized: Yakaoma oxidation, yakajeka anodized, ruvara anodized, nezvimwe.
●Coating: Hydrophilic coating, hydrophobic coating, vacuum coating, diamond senge kabhoni (DLC), PVD (yegoridhe TiN, dema: TiC, sirivheri: CrN).
●Kupenya:Mechanical polishing, electrolytic polishing, chemical polishing uye nano polishing.
Imwe tsika yekugadzirisa uye inopedza pakukumbira.
Kupisa Kurapa
Vacuum quenching:Chikamu chinodziiswa muvacuum uye chozotonhodzwa negasi mukamuri yekutonhodza.Gasi risina kwayakarerekera raishandiswa kudzima gasi, uye nitrogen yakachena yaishandiswa kudzima mvura.
Kubvisa Pressure: Nekupisa zvinhu kune imwe tembiricha uye kuibata kwenguva yakati rebei, kushushikana kwakasara mukati mechinhu kunogona kubviswa.
Carbonitriding: Carbonitriding inoreva nzira yekupinza kabhoni uye nitrogen mukati mepamusoro pesimbi, iyo inogona kuvandudza kuoma, simba, kusapfeka uye kurwisa kubatwa kwesimbi.
Cryogenic kurapwa:Iyo nitrogen yemvura inoshandiswa sefiriji kubata zvinhu zviri pasi-130 ° C, kuitira kuti uwane chinangwa chekushandura zvinhu.
Quality Control
Chinangwa: Zero defects
Zvikamu process flow & quality control maitiro:
1. Gwaro rinodzora timu rinobata zvese zvinodhirowa kuvimbisa kuchengetedzwa kweruzivo rwechakavanzika rwevatengi, uye chengetedza rekodhi kurongeka.
2. Kuongorora kwechibvumirano, kuodha kuongorora uye kuongorora maitiro kuti uve nechokwadi chekunzwisisa zvizere zvinodiwa nemutengi.
3. ECN control, ERP bar-code (yakabatana nemushandi, kudhirowa, zvinhu uye maitiro ose).Shandisa SPC, MSA, FMEA uye mamwe maitiro ekutonga.
4. Shandisa IQC,IPQC,OQC.
| Machine Type | Machine Name | Brand | Nzvimbo Yekwakabva | Quantity | Kururamisa(mm) |
| Quality Inspection Machine | Three Coordinates | Wenzel | Jerimani | 5 | 0.003mm |
| Zeiss Contura | Jerimani | 1 | 1.8um | ||
| Image Measument Instrument | Kuona Kwakanaka | China | 18 | 0.005mm | |
| Altimeter | Mitutoyo/Tesa | Japan/Switzerland | 26 | ±0.001 -0.005mm | |
| Spectrum Analyzer | Spectro | Jerimani | 1 | - | |
| Roughness Tester | Mitutoyo | Japani | 1 | - | |
| Electroplating Firimu Makobvu Meter | - | Japani | 1 | - | |
| Micrometer Caliper | Mitutoyo | Japani | 500+ | 0.001mm/0.01mm | |
| Ring Gauge Tsono Gauge | Nagoya/Chengdu Measuring Tool | Japan/China | 500+ | 0.001mm |
Hunhu Kudzora Kuyerera Chat
Machining Process Flow
