Tšebeletso ea Machining ea CNC
GPM ke mofani oa litšebeletso tsa machining tse nepahetseng.Re na le lisebelisoa tse tsoetseng pele tsa ho sebetsa le baenjiniere ba nang le boiphihlelo ho fa bareki lits'ebeletso tsa boleng bo holimo.Ha ho prototype ea metter kapa tlhahiso e felletseng, re ka fana ka lits'ebeletso tsa ts'ebetso ho kenyelletsa mekhoa e fapaneng ea machining joalo ka ho sila, ho reteleha, ho cheka le ho sila ho fihlela litlhoko tse fapaneng tsa bareki.Re ela hloko boleng le katleho, 'me re tiisa ho fa bareki lihlahisoa le litšebeletso tsa boleng bo phahameng ka nako e khutšoanyane ka ho fetisisa.
CNC milling e sebetsa joang?
CNC milling, kapa k'homphieutha ea ho laola linomoro tsa k'homphieutha, ke theknoloji e nepahetseng ea ho itšeha ea tšepe e tsamaisoang ke lenaneo la k'homphieutha.Ts'ebetsong ea ho sila ea CNC, opereishene e qala ka ho qapa karolo e sebelisang software ea CAD, ebe e fetolela moralo hore e be likhoutu tsa litaelo tse nang le liparamente tse kang tsela ea lisebelisoa, lebelo le sekhahla sa phepelo ka software ea CAM.Likhoutu tsena li kenyelelitsoe ho molaoli oa sesebelisoa sa mochini oa CNC ho tataisa sesebelisoa sa mochini ho etsa ts'ebetso ea othomathike ea ho sila.
Ho CNC milling, spindle e khanna sesebelisoa ho potoloha ha tafole e ntse e tsamaea ka har'a lilepe tsa X, Y, le Z ho khaola mosebetsi hantle.Sistimi ea CNC e netefatsa hore motsamao oa sesebelisoa o nepahetse ho isa boemong ba micron.Ts'ebetso ena e ikemetseng le e phetoang haholo ha e sebetse feela ts'ebetso e rarahaneng ea ho itšeha joalo ka libaka tse kobehileng le ho siloa ha li-multi-axis, empa hape e ntlafatsa katleho ea tlhahiso le ho tsitsa ha karolo.Ho tenyetseha ha CNC milling ho e lumella ho ikamahanya habonolo le liphetoho tsa moralo, 'me e ka fihlela litlhoko tse fapaneng tsa tlhahiso ka ho fetola kapa ho hlophisa bocha.
Ke lisebelisoa life tse hlokahalang bakeng sa ho sila CNC?
Melemo le lits'ebetso tsa ho sila ka li-axis tse hlano tsa CNC ke life?
Theknoloji ea ho sila ea CNC ea li-axis tse hlano e nka boemo ba bohlokoa indastering ea tlhahiso ka ho nepahala ha eona, ho sebetsa hantle haholo le bokhoni bo matla ba ho sebetsa.Ha ho bapisoa le milling ea CNC ea li-axis tse tharo, ho siloa ha CNC ho ka fana ka litsela tse rarahaneng tsa lisebelisoa le tokoloho e kholo ea ts'ebetso.E lumella sesebelisoa ho sisinyeha le ho potoloha ka nako e le 'ngoe ka lilepe tse hlano tse fapaneng, ho lumella ho sebetsa ka mokhoa o nepahetseng le o sebetsang hantle oa mahlakoreng, likhutlo le libaka tse rarahaneng tse kobehileng tsa lisebelisoa tsa mosebetsi.
Monyetla oa ho sila ka li-axis tse hlano tsa CNC ke hore o ntlafatsa haholo katleho ea tlhahiso le boleng ba ts'ebetso.Ka ho fokotsa tlhokahalo ea ho koala le ho beha sebaka, e thusa ho lokisa lifahleho tse ngata sebakeng se le seng, ho fokotsa haholo nako ea tlhahiso le litšenyehelo.Ho feta moo, thekenoloji ena e ka finyella sephetho se betere sa holim'a metsi le taolo e nepahetseng haholoanyane ea litekanyo tsa thepa e thata ho ea mochine, kahoo e finyella tlhokahalo ea likarolo tse nepahetseng haholo liindastering tse kang sefofane, likoloi, hlobo le lisebelisoa tsa bongaka.
Ke lisebelisoa life tse hlokahalang bakeng sa ho sila CNC?
Mefuta e tloaelehileng ea lisebelisoa tsa ho sila tsa CNC haholo-holo li kenyelletsa litsi tsa machining tse otlolohileng, litsi tsa machining tse otlolohileng le mechini ea ho sila ea CNC.Litsi tsa machining tse otlolohileng li sebelisoa haholo tlhahisong ea li-batch le tlhahiso ea karolo e le 'ngoe ka lebaka la lebelo la tsona le phahameng, ho nepahala le ho sebetsa hantle haholo.Litsi tsa machining tse otlolohileng li loketse ho sebetsa ka mokhoa o nepahetseng oa likarolo tse kholo kapa likarolo tse nang le libopeho tse rarahaneng.Mechini ea ho sila ea CNC e se e le lisebelisoa tse ratoang haholo bakeng sa ho etsa hlobo le machining a rarahaneng a holim'a metsi ka lebaka la ho tenyetseha le maemo.Khetho le ts'ebeliso ea lisebelisoa tsena li amana ka kotloloho le katleho le boleng ba ts'ebetso ea mochini.Ka ho ntlafatsa lits'ebetso tsa moralo le tlhahiso, theknoloji ea ho sila ea CNC e tla tsoela pele ho khothaletsa boqapi le nts'etsopele indastering ea tlhahiso.
Theknoloji ea ho sila ea CNC ea li-axis tse hlano e nka boemo ba bohlokoa indastering ea tlhahiso ka ho nepahala ha eona, ho sebetsa hantle haholo le bokhoni bo matla ba ho sebetsa.Ha ho bapisoa le milling ea CNC ea li-axis tse tharo, ho siloa ha CNC ho ka fana ka litsela tse rarahaneng tsa lisebelisoa le tokoloho e kholo ea ts'ebetso.E lumella sesebelisoa ho sisinyeha le ho potoloha ka nako e le 'ngoe ka lilepe tse hlano tse fapaneng, ho lumella ho sebetsa ka mokhoa o nepahetseng le o sebetsang hantle oa mahlakoreng, likhutlo le libaka tse rarahaneng tse kobehileng tsa lisebelisoa tsa mosebetsi.Monyetla oa ho sila ka li-axis tse hlano tsa CNC ke hore o ntlafatsa haholo katleho ea tlhahiso le boleng ba ts'ebetso.Ka ho fokotsa tlhokahalo ea ho koala le ho beha sebaka, e thusa ho lokisa lifahleho tse ngata sebakeng se le seng, ho fokotsa haholo nako ea tlhahiso le litšenyehelo.Ho feta moo, thekenoloji ena e ka finyella sephetho se betere sa holim'a metsi le taolo e nepahetseng haholoanyane ea litekanyo tsa thepa e thata ho ea mochine, kahoo e finyella tlhokahalo ea likarolo tse nepahetseng haholo liindastering tse kang sefofane, likoloi, hlobo le lisebelisoa tsa bongaka.
Melemo le lits'ebetso tsa ho sila ka li-axis tse hlano tsa CNC ke life?
CNC Milling
3-axis, 4-axis, 5-axis machining
CNC milling e ka u thusa ho fihlela ho nepahala ho phahameng, ts'ebetso e phahameng le ts'ebetso e pheta-phetoang, 'me e ka sebetsana le libopeho tse fapaneng tse rarahaneng, li-workpieces tse kholo le tse nyane ho fokotsa ts'ebetso ea matsoho, ho ntlafatsa katleho ea tlhahiso le boleng, ho fokotsa potoloho ea tlhahiso le litšenyehelo tsa tlhahiso.
Lethathamo la Mochini oa Tlhōlisano oa CNC ho GPM
| Lebitso la Mochini | Brand | Sebaka sa Tšimoloho | Maximum Machine Stroke (mm) | Bongata | Ho nepahala (mm) |
| Hlano-Axis | Okuma | Japane | 400X400X350 | 8 | ±0.003-0.005 |
| Li-axis tse hlano tsa lebelo le phahameng | Jing Diao | China | 500X280X300 | 1 | ±0.003-0.005 |
| Axis tse nne tse Horizontal | Okuma | Japane | 400X400X350 | 2 | ±0.003-0.005 |
| Axis e Nne e Emeng | Mazak/Moena | Japane | 400X250X250 | 32 | ±0.003-0.005 |
| Mokhoa oa ho sebetsa oa Gantry | Taikan | China | 3200X1800X850 | 6 | ±0.003-0.005 |
| High Speed Drilling Machining | Moena | Japane | 3200X1800X850 | 33 | - |
| Axis tse tharo | Mazak/Prefect-Jet | Japane/Chaena | 1000X500X500 | 48 | ±0.003-0.005 |
Ho fetola CNC ho sebetsa joang?
CNC turning ke mokhoa oa ho seha tšepe ka ho laola lathe ka ho phethahatsa lenaneo le seng le setiloe ke k'homphieutha.Theknoloji ena e bohlale ea ho etsa thepa e sebelisoa haholo indastering ea ho etsa mechine 'me e khona ho hlahisa likarolo tse sa tšoaneng tse rarahaneng le tse bonolo ka katleho le ka nepo.Ho fetoha ha CNC ha ho fane feela ka tekanyo e phahameng ea ho iketsetsa le ho pheta-pheta, empa hape ho lumella ts'ebetso e rarahaneng ea ho itšeha joalo ka ho sila ka holim'a metsi le li-multi-axis milling, ho ntlafatsa haholo katleho ea tlhahiso le karolo e tsitsitseng.Ho phaella moo, ka lebaka la ho fetoha ha maemo ho phahameng, ho fetoha ha CNC ho ka ikamahanya habonolo le liphetoho tsa moralo, 'me litlhoko tse fapaneng tsa tlhahiso li ka finyelloa ka liphetoho tse bonolo kapa reprogramming.
Phapano ke efe lipakeng tsa ho fetoha ha CNC le ho fetoha ha setso?
Papiso lipakeng tsa ho fetoha ha CNC le phetoho ea setso e kenyelletsa mahlale a mabeli a fetohang ho tloha linakong tse fapaneng.Mokhoa oa khale oa ho fetola ke mokhoa oa ho sebetsa o itšetlehileng ka bokhoni le phihlelo ea mokhanni, ha CNC e fetola tsamaiso le ho sebetsa ha lathe ka lenaneo la khomphuta.Ho fetoha ha CNC ho fana ka ho nepahala le ho pheta-pheta, 'me ho ka sebetsana le likarolo tse rarahaneng ka nako e khutšoanyane.Ntle le moo, ho fetoha ha CNC ho ka ntlafatsa katleho ea tlhahiso le ho fokotsa litšenyehelo ka ho ntlafatsa litsela tsa lisebelisoa le liparamente tsa ts'ebetso.Ka lehlakoreng le leng, ho fetoha ha setso ho ka hloka liphetoho tse ngata tsa matsoho le nako e telele ea tlhahiso ha ho sebetsa likarolo tse rarahaneng.Ka bokhutšoane, ho fetoha ha CNC ho 'nile ha sebelisoa haholo tlhahisong ea sejoale-joale ka boemo ba eona bo phahameng ba boits'oaro le ho nepahala, ha phetolo ea setso e ntse e lekanyelitsoe liketsahalong tse itseng kapa e le tlatsetso ea ho fetoha ha CNC.
Ho fetoha ha CNC
CNC lathe, ho tsamaea ha mantlha, mochini o sehang
CNC Turning e sebelisoa haholo ts'ebetsong ea li-workpieces masimong a likoloi, metjhini, sefofane le sefofane.Indastering ea tlhahiso ea discrete, CNC Turning ke e 'ngoe ea mahlale a bohlokoa ho u thusa ho fihlela ts'ebetso ea boleng bo holimo, e nepahetseng haholo.
Lethathamo la Mochini oa ho Fetola oa CNC ho GPM
| Mofuta oa Mochini | Lebitso la Mochini | Brand | Sebaka sa Tšimoloho | Maximum Machine Stroke (mm) | Bongata | Ho nepahala (mm) |
| Ho fetoha ha CNC | Ho Tsamaea ka Konokono | Moahi/Naledi | Japane | Ø25X205 | 8 | ±0.002-0.005 |
| Mofepi wa Dithipa | Miyano/Takisawa | Japane/Taiwan, China | Ø108X200 | 8 | ±0.002-0.005 | |
| CNC Lathe | Okuma/Tsugami | Japane/Taiwan, China | Ø350X600 | 35 | ±0.002-0.005 | |
| Lath e otlolohileng | Goodway | Taiwan, China | Ø780X550 | 1 | ±0.003-0.005 |
Hobaneng u sebelisa CNC ho sila ho sebetsa likarolo?
E laoloa ke lenaneo la k'homphieutha, ho sila ha CNC ho ka finyella ho nepahala ho phahameng haholo le ho pheta-pheta, e leng habohlokoa ho hlahisa likarolo tsa boleng bo phahameng, tse tsitsitseng.E lumella machining a matle a li-geometri tse rarahaneng le ho ikamahanya le litlhoko tsa tlhahiso ea maemo a fapaneng a ho rarahana.Ntle le moo, ho sila ha CNC ho ntlafatsa haholo ts'ebetso ea tlhahiso le ho fokotsa litšenyehelo ka ho ntlafatsa litsela le liparamente.Ho feta moo, ho tenyetseha ha eona le ho ikamahanya le maemo ho bolela hore e ka ikamahanya le liphetoho tsa moralo kapele, e etsa hore e be e loketseng bakeng sa prototyping e potlakileng le tlhahiso ea molumo.Ka hona, ho sila ha CNC ke mokhoa oa bohlokoa oa tlhahiso bakeng sa liindasteri tse hahamallang ts'ebetso e phahameng le boenjiniere bo nepahetseng.
Mechini ea ho sila ea CNC e ka aroloa ka mefuta e mengata ho latela sebopeho le ts'ebetso ea eona, ho kenyelletsa le lisila tsa holim'a metsi, li-grinders tsa tafole tse rotary, li-profile grinders, joalo-joalo Mechini ea ho sila ea Surface CNC, joalo ka li-grinders tsa CNC, e sebelisoa haholo bakeng sa ho sila libaka tse bataletseng kapa tse entsoeng.Li khetholloa ka ho nepahala ho phahameng le ho qeta holimo holimo, tse loketseng haholo bakeng sa ho sebetsana le lipoleiti tse kholo kapa tlhahiso ea boima ba likarolo tse nyenyane.Tafole ea Rotary Mechini ea ho sila ea CNC, ho kenyeletsoa li-grinders tsa kahare le kantle tsa CNC, li sebelisoa ka ho khetheha bakeng sa ho sila li-diameter tse ka hare le tse kantle tsa li-workpieces tse chitja.Mechini ena e khona ho laola bophara bo nepahetseng haholo 'me e loketse ho etsa li-bearings, likere le likarolo tse ling tsa cylindrical.Mechini e silang ea Profile CNC, joalo ka CNC curve grinders, e etselitsoe ho sila libopeho tse rarahaneng tsa contour.Li sebelisoa haholo ha ho etsoa hlobo le ho hlahisa likarolo tse rarahaneng, moo ho nepahala le ho sebetsa ka botlalo e leng litlhoko tsa bohlokoa.
Ke lisebelisoa life tse sebelisoang hangata bakeng sa ho sila CNC?
EDM e sebetsa joang?
EDM Electrospark Machining, lebitso le feletseng "Motlakase oa Ts'ebetso ea Motlakase", ke mokhoa oa ho sebetsa o sebelisang molao-motheo oa ho ntša corrosion ea spark discharge corrosion ho tlosa lisebelisoa tsa tšepe.Molao-motheo oa eona oa ts'ebetso ke ho hlahisa mocheso o phahameng oa lehae ho qhibilihisa le ho fetoha mouoane lisebelisoa ka ho ntša pulse pakeng tsa electrode le workpiece, e le ho finyella morero oa ho sebetsa.EDM Electrospark Machining e sebelisoa haholo ha ho etsoa hlobo, sefofane, lisebelisoa tsa elektronike, lisebelisoa tsa bongaka le masimo a mang, haholo-holo bakeng sa ho sebetsana le lisebelisoa tse thata ho sebetsa le likarolo tse nang le libopeho tse rarahaneng.Molemo oa eona ke hore o ka finyella ho nepahala ho phahameng le boleng bo phahameng ba holim'a metsi, ha o ntse o fokotsa khatello ea mochine le sebaka se amehileng ke mocheso, le ho ntlafatsa ho hanyetsa ho apara le ho hanyetsa ho bola ha likarolo.Ho phaella moo, EDM Electrospark Machining e ka boela ea nka sebaka sa ho belisoa ka letsoho ho isa bohōleng bo itseng, ho ntlafatsa katleho ea tlhahiso le ho fokotsa litšenyehelo.
Ho Sila & Ho Seha Mohala
Ho ntlafatsa ho nepahala le boleng ba machining
Precision machining thusang thekenoloji, tse kang ho sila le terata ho itšeha, ka fana ka ho feta nepahetseng machining lisebelisoa le mekhoa, e leng ka laola liphoso nakong ea machining thulaganyou e, ka tsela eo ho ntlafatsa ho nepahala ha machining le boleng ba likarolo ka mekhoa e mengata e fapaneng ea ho sebetsana le mekhoa le theknoloji.E ka sebetsana le likarolo tsa libopeho le lisebelisoa tse fapaneng, hape e eketsa bokhoni ba ts'ebetso le boholo.
Lethathamo la Mochini oa ho Sila oa CNC & Mochini oa EDM ho GPM
| Mofuta oa Mochini | Lebitso la Mochini | Brand | Sebaka sa Tšimoloho | Maximum Machine Stroke (mm) | Bongata | Ho nepahala (mm) |
| CNC Ho sila | Selo se seholo sa Metsi | Kent | Taiwan, China | 1000X2000X5000 | 6 | ±0.01-0.03 |
| Ho Sila Sefofane | Seedtec | Japane | 400X150X300 | 22 | ±0.005-0.02 | |
| Ho Sila ka hare le ka ntle | SPS | China | Ø200X1000 | 5 | ±0.005-0.02 | |
| Precision Wire Cutting | Mohala oa ho Jogging oa Precision | Agie Charmilles | Switzerland | 200X100X100 | 3 | ±0.003-0.005 |
| EDM-Mekhoa | Top-Edm | Taiwan, China | 400X250X300 | 3 | ±0.005-0.01 | |
| Ho Seha Mohala | Sandu/Rijum | China | 400X300X300 | 25 | ±0.01-0.02 |
Lisebelisoa
Lisebelisoa tse fapaneng tsa ts'ebetso ea CNC
●Aluminium alloy:A6061, A5052, A7075, A2024, A6063 joalo-joalo.
●Ts'epe e sa beng le mabali: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, joalo-joalo.
●Tšepe ea carbon:20#, 45#, joalo-joalo.
●Motsoako oa koporo: H59, H62, T2, TU12, Qsn-6-6-3, C17200, joalo-joalo.
●Tungsten tšepe:YG3X, YG6, YG8, YG15, YG20C, YG25C, joalo-joalo.
●Lintho tse entsoeng ka polymer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, joalo-joalo.
●Lisebelisoa tse kopaneng:lisebelisoa tsa motsoako oa carbon fiber, lisebelisoa tse kopantsoeng tsa khalase, lisebelisoa tse entsoeng ka ceramic, joalo-joalo.
E qeta
Flexibly e qeta ts'ebetso ka kopo
●Plating:Galvanized, Gold Plating, nickel plating, chrome plating, zinki nickel alloy, titanium plating, Ion plating, joalo-joalo.
●Anodized: Oxidation e thata, anodized e hlakileng, anodized ea mebala, joalo-joalo.
●Ho roala: Ho roala ha hydrophilic, ho roala ha hydrophobic, vacuum coating, taemane e kang carbon(DLC), PVD (TiN ea khauta, e ntšo: TiC, silevera: CrN).
●Ho benya:Ho bentša ka mochini, ho bentša ka electrolytic, ho bentša ka lik'hemik'hale le ho bentša nano.
Ts'ebetso e 'ngoe ea moetlo 'me e qetella ka kopo.
Kalafo ea Mocheso
Vacuum quenching:Karolo e futhumatsoa ka har'a vacuum 'me e ntan'o pholile ka khase ka phaposing e pholileng.Khase e sa jeleng paate e ne e sebelisetsoa ho tima khase, 'me naetrojene e hloekileng e ne e sebelisetsoa ho tima mokelikeli.
Phomolo ea khatello: Ka ho futhumatsa thepa ho mocheso o itseng le ho e tšoara ka nako e itseng, khatello e setseng ka hare ho thepa e ka felisoa.
Carbonitriding: Carbonitriding e bolela mokhoa oa ho kenya carbon le naetrojene karolong e ka holimo ea tšepe, e ka ntlafatsang ho thatafala, matla, ho hanyetsa le ho thibela ho haptjoa ha tšepe.
Phekolo ea Cryogenic:Naetrojene ea metsi e sebelisoa e le sehatsetsing ho tšoara thepa e ka tlase ho 130 ° C, e le ho fihlela sepheo sa ho fetola thepa ea thepa.
Taolo ea Boleng
Sepheo: Litšitiso tse fokolang
Tsamaiso ea likarolo le mokhoa oa ho laola boleng:
1. Sehlopha sa taolo ea litokomane se laola lits'oants'o tsohle ho netefatsa ts'ireletso ea tlhahisoleseling ea lekunutu ea bareki, le ho boloka rekoto e ka lateloa.
2. Tlhahlobo ea konteraka, tlhahlobo ea taelo le tlhahlobo ea ts'ebetso ho netefatsa hore u utloisisa tlhoko ea moreki ka botlalo.
3. Taolo ea ECN, ERP bar-code (e amanang le mosebeletsi, ho taka, thepa le ts'ebetso eohle).Kenya tšebetsong tsamaiso ea SPC, MSA, FMEA le tse ling.
4. Kenya tshebetsong IQC,IPQC,OQC.
| Mofuta oa Mochini | Lebitso la Mochini | Brand | Sebaka sa Tšimoloho | Bongata | Ho nepahala(mm) |
| Mochini oa ho Hlahloba Boleng | Li-Coordinate tse tharo | Wenzel | Jeremane | 5 | 0.003 limilimithara |
| Zeiss Contura | Jeremane | 1 | 1.8um | ||
| Seletsa sa ho Lekanya Litšoantšo | Pono e Ntle | China | 18 | 0.005mm | |
| Altimeter | Mitutoyo/Tesa | Japane / Switzerland | 26 | ± 0.001 -0.005mm | |
| Spectrum Analyzer | Spectro | Jeremane | 1 | - | |
| Roughness Tester | Mitutoyo | Japane | 1 | - | |
| Electroplating Film Thickness Meter | - | Japane | 1 | - | |
| Caliper ea Micrometer | Mitutoyo | Japane | 500+ | 0.001mm/0.01mm | |
| Ring Gauge Needle Gauge | Sesebelisoa sa ho lekanya sa Nagoya/Chengdu | Japane/Chaena | 500+ | 0.001mm |
Moqoqo oa Phallo ea Boleng ba Boleng
Phallo ea Ts'ebetso ea Machining
