Inkonzo yoMatshini ye-CNC
I-GPM ngumboneleli wenkonzo yomatshini ochanekileyo.Sinezixhobo eziphambili zokulungisa oomatshini kunye neenjineli ezinezakhono zokubonelela abathengi ngeenkonzo zokulungisa ezikumgangatho ophezulu.Akukho prototype yeemitha okanye imveliso epheleleyo, sinokubonelela ngeenkonzo zenkqubo kubandakanya iindlela ezahlukeneyo zomatshini ezifana nokugaya, ukujika, ukugaya, kunye nokugaya ukuhlangabezana neemfuno ezahlukeneyo zabathengi.Sinikela ingqalelo kumgangatho kunye nokusebenza kakuhle, kunye nesiqinisekiso sokubonelela abathengi ngeemveliso ezikumgangatho ophezulu kunye neenkonzo ngexesha elifutshane.
Isebenza njani i-CNC milling?
I-CNC yokugaya, okanye i-computer yokulawula amanani olawulo, iteknoloji yokusika isinyithi echanekileyo eqhutywa yiprogram yekhompyutha.Kwinkqubo yokugaya i-CNC, umqhubi wokuqala uyila inxalenye esebenzisa isoftware yeCAD, aze aguqule uyilo kwiikhowudi zomyalelo eziqulethe iiparitha ezifana nendlela yesixhobo, isantya kunye nesantya sokutya ngesoftware yeCAM.Ezi khowudi zingena kumlawuli wesixhobo somatshini we-CNC ukukhokela isixhobo somatshini ukwenza imisebenzi yokugaya ngokuzenzekelayo.
Kwi-CNC yokusila, i-spindle iqhuba isixhobo ukujikeleza ngelixa itafile ishukuma kwi-X, Y, kunye ne-ax ye-Z ukusika ngokuchanekileyo i-workpiece.Inkqubo ye-CNC iqinisekisa ukuba ukunyakaza kwesixhobo kuchanekile kwinqanaba le-micron.Le nkqubo izenzekela kakhulu kwaye iphindaphindwa ayiphathi kuphela imisebenzi yokusika entsonkothileyo efana nemigangatho egobileyo kunye ne-multi-axis milling, kodwa ikwaphucula ukusebenza kakuhle kwemveliso kunye nokungaguquguquki kwenxalenye.Ukuguquguquka kwe-CNC yokusila ivumela ukuba ikwazi ukuziqhelanisa ngokulula notshintsho loyilo, kwaye inokuhlangabezana neemfuno ezahlukeneyo zokuvelisa ngokuguqula nje okanye ukucwangcisa ngokutsha.
Sesiphi isixhobo esifunekayo kwi-CNC milling?
Ziziphi iingenelo kunye nokusetyenziswa kwe-five-axis CNC milling?
Itekhnoloji yokugaya i-CNC ye-axis emihlanu ikwindawo ebaluleke kakhulu kwishishini lemveliso ngokuchaneka kwayo okuphezulu, ukusebenza kakuhle okuphezulu kunye nesakhono esinamandla sokusebenza.Xa kuthelekiswa nemveli ezintathu-axis CNC yokusila, i-axis ezintlanu CNC yokusila inokubonelela ngeendlela izixhobo ezintsonkothileyo kunye nenkululeko enkulu processing.Ivumela isixhobo ukuba sishukume kwaye sijikeleze ngaxeshanye kwii-axes ezintlanu ezahlukeneyo, ivumela ukuchaneka ngakumbi kunye nokusebenza kakuhle kwamacala, iikona kunye neendawo ezigobileyo ezintsonkothileyo zezinto zokusebenza.
Inzuzo ye-five-axis CNC milling kukuba iphucula kakhulu ukusebenza kakuhle kwemveliso kunye nomgangatho wokuqhuba.Ngokunciphisa imfuno yokubamba kunye nokubekwa ngokutsha, ivumela ukwenziwa kobuso obuninzi kwisethingi enye, ukunciphisa kakhulu ixesha lokuvelisa kunye neendleko.Ukongeza, obu buchwephesha bunokufikelela ekugqityweni komphezulu ongcono kunye nolawulo oluchanekileyo oluthe kratya lwemilinganiselo kwizinto ezinzima ukuya kumatshini, ngaloo ndlela ihlangabezana nemfuno yeendawo ezichanekileyo kumashishini anje nge-aerospace, iimoto, ukungunda kunye nezixhobo zonyango.
Sesiphi isixhobo esifunekayo kwi-CNC milling?
Iindidi eziqhelekileyo zezixhobo zokusila ze-CNC ziquka ikakhulu amaziko omatshini athe nkqo, amaziko omatshini atyebileyo kunye noomatshini bokungqusha be-CNC.Amaziko omatshini omileyo asetyenziswa ngokubanzi kwimveliso yeebhetshi kunye nemveliso yesiqwenga esinye ngenxa yesantya esiphezulu, ukuchaneka okuphezulu kunye nokusebenza okuphezulu.Amaziko omatshini anqamlekileyo afanelekile ukuchaneka ngokuchanekileyo kweendawo ezinkulu okanye iinxalenye ezinemilo enzima.Oomatshini bokungqusha be-CNC baye baba sesona sixhobo sikhethwayo sokwenziwa komngundo kunye nomatshini ontsonkothileyo womphezulu ngenxa yokuguquguquka kunye nokuguquguquka.Ukukhethwa kunye nokusetyenziswa kwezi zixhobo zihambelana ngokuthe ngqo nokusebenza kunye nomgangatho wokulungiswa koomatshini.Ngokulungisa uyilo kunye neenkqubo zokuvelisa, itekhnoloji yokugaya i-CNC iya kuqhubeka nokukhuthaza ukwenziwa kwezinto ezintsha kunye nophuhliso kwishishini lemveliso.
Itekhnoloji yokugaya i-CNC ye-axis emihlanu ikwindawo ebaluleke kakhulu kwishishini lemveliso ngokuchaneka kwayo okuphezulu, ukusebenza kakuhle okuphezulu kunye nesakhono esinamandla sokusebenza.Xa kuthelekiswa nemveli ezintathu-axis CNC yokusila, i-axis ezintlanu CNC yokusila inokubonelela ngeendlela izixhobo ezintsonkothileyo kunye nenkululeko enkulu processing.Ivumela isixhobo ukuba sishukume kwaye sijikeleze ngaxeshanye kwii-axes ezintlanu ezahlukeneyo, ivumela ukuchaneka ngakumbi kunye nokusebenza kakuhle kwamacala, iikona kunye neendawo ezigobileyo ezintsonkothileyo zezinto zokusebenza.Inzuzo ye-five-axis CNC milling kukuba iphucula kakhulu ukusebenza kakuhle kwemveliso kunye nomgangatho wokuqhuba.Ngokunciphisa imfuno yokubamba kunye nokubekwa ngokutsha, ivumela ukwenziwa kobuso obuninzi kwisethingi enye, ukunciphisa kakhulu ixesha lokuvelisa kunye neendleko.Ukongeza, obu buchwephesha bunokufikelela ekugqityweni komphezulu ongcono kunye nolawulo oluchanekileyo oluthe kratya lwemilinganiselo kwizinto ezinzima ukuya kumatshini, ngaloo ndlela ihlangabezana nemfuno yeendawo ezichanekileyo kumashishini anje nge-aerospace, iimoto, ukungunda kunye nezixhobo zonyango.
Ziziphi iingenelo kunye nokusetyenziswa kwe-five-axis CNC milling?
CNC Milling
I-3-axis, i-4-axis, i-5-axis machining
Ukugaya i-CNC kunokukunceda ukuba ufezekise ukuchaneka okuphezulu, ukusebenza kakuhle okuphezulu kunye nokuphindaphinda ukuphindaphinda, kwaye unokusingatha iimilo ezahlukahlukeneyo ezinzima, ii-workpieces ezinkulu kunye ezincinci zokunciphisa imisebenzi yezandla, ukuphucula ukusebenza kakuhle kwemveliso kunye nomgangatho, ukunciphisa imijikelezo yemveliso kunye neendleko zokuvelisa.
Uluhlu lwe-CNC Milling Machine kwi-GPM
| Igama lomatshini | Uphawu | Indawo Yemvelaphi | Ubona bukhulu boMvumbo wokuSebenza (mm) | Ubungakanani | Ukuchaneka (mm) |
| I-Axis emihlanu | Okuma | Japhan | 400X400X350 | 8 | ± 0.003-0.005 |
| I-Five-Axis High-Speed | Jing Diao | eTshayina | 500X280X300 | 1 | ± 0.003-0.005 |
| Ii-axis ezine ezithe tyaba | Okuma | Japhan | 400X400X350 | 2 | ± 0.003-0.005 |
| I-axis emine ethe nkqo | Mazak/Mzalwana | Japhan | 400X250X250 | 32 | ± 0.003-0.005 |
| Gantry Machining | eTaiwan | eTshayina | 3200X1800X850 | 6 | ± 0.003-0.005 |
| High Speed Drilling Machining | Ubhuti | Japhan | 3200X1800X850 | 33 | - |
| I-Axis emithathu | Mazak/Prefect-Jet | Japan/China | 1000X500X500 | 48 | ± 0.003-0.005 |
Isebenza njani iCNC turning?
Ukujika kwe-CNC yinkqubo yokusika isinyithi ngokulawula i-lathe ngokuqhutywa kweprogram yokusetwa kwangaphambili ngekhompyutha.Obu buchwephesha bokwenza itekhnoloji busetyenziswa kakhulu kwishishini lomatshini kwaye linokuvelisa ngokufanelekileyo nangokuchanekileyo iintlobo ngeentlobo zeendawo ezintsonkothileyo nezibuthathaka.Ukujika kwe-CNC akuboneleli kuphela iqondo eliphezulu lokuzisebenzela kunye nokuphinda-phinda, kodwa kwakhona kuvumela imisebenzi yokusika enzima efana ne-surface milling kunye ne-multi-axis milling, iphucula kakhulu impumelelo yokuvelisa kunye nenxalenye engaguqukiyo.Ukongeza, ngenxa yokuguquguquka okuphezulu, ukujika kwe-CNC kunokulungelelanisa ngokulula utshintsho loyilo, kunye neemfuno ezahlukeneyo zokuvelisa zinokufezekiswa ngokuguqulwa okulula okanye ukucwangcisa kwakhona.
Nguwuphi umahluko phakathi kokujika kwe-CNC kunye nokujika kwemveli?
Ukuthelekisa phakathi kokujika kwe-CNC kunye nokujika kwendabuko kubandakanya itekhnoloji ezimbini zokuguqula ukusuka kumaxesha ahlukeneyo.Ukujika kwemveli yindlela yokucubungula exhomekeke kwizakhono zomqhubi kunye namava, ngelixa i-CNC ijika ilawula ukuhamba kunye nokucubungula i-lathe ngeprogram yekhompyutha.Ukujika kwe-CNC kubonelela ngokuchaneka okuphezulu kunye nokuphindaphinda, kwaye kunokuqhuba iindawo ezinzima ngakumbi ngexesha elifutshane.Ukongeza, ukujika kwe-CNC kunokuphucula ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko ngokulungisa iindlela zesixhobo kunye neeparitha zokucubungula.Ngokwahlukileyo, ukujika kwemveli kunokufuna uhlengahlengiso olungakumbi kunye nemijikelo emide yemveliso xa kusetyenzwa iindawo ezinzima.Ngamafutshane, ukujika kwe-CNC kusetyenziswe ngokubanzi kwimveliso yanamhlanje kunye nenqanaba eliphezulu lokuzisebenzela kunye nokuchaneka, ngelixa ukujika kwendabuko kuye kwancitshiswa ngokuthe ngcembe kwizihlandlo ezithile okanye njengesongezo sokujika kwe-CNC.
Ukujika kwe-CNC
I-CNC lathe, ukuhamba okungundoqo, umatshini wokusika
I-CNC Turning isetyenziswa ngokubanzi ekusetyenzweni kwee-workpieces kwimimandla yeemoto, oomatshini, i-aviation kunye ne-aerospace.Kumashishini okuvelisa ahlukeneyo, i-CNC Turning yenye yeetekhnoloji eziphambili zokukunceda ukuba ufezekise umthamo ophezulu, ukulungiswa okuphezulu.
Uluhlu lwe-CNC yokuguqula umatshini kwi-GPM
| Uhlobo lomatshini | Igama lomatshini | Uphawu | Indawo Yemvelaphi | Ubona bukhulu boMachining Stroke (mm) | Ubungakanani | Ukuchaneka (mm) |
| Ukujika kwe-CNC | Ukuhamba Okungundoqo | Ummi / Star | Japhan | Ø25X205 | 8 | ± 0.002-0.005 |
| Umphakeli weemela | Miyano/Takisawa | Japan/Taiwan, China | Ø108X200 | 8 | ± 0.002-0.005 | |
| CNC Lathe | Okuma/Tsugami | Japan/Taiwan, China | Ø350X600 | 35 | ± 0.002-0.005 | |
| ILath ethe nkqo | Goodway | eTaiwan, eTshayina | Ø780X550 | 1 | ± 0.003-0.005 |
Kutheni usebenzisa i-CNC yokusila ukucubungula iindawo?
Ukulawulwa yinkqubo yekhompyuter, ukucola kwe-CNC kunokufikelela ukuchaneka okuphezulu kakhulu komatshini kunye nokuphindaphinda, okubaluleke kakhulu ekuveliseni umgangatho ophezulu, iindawo ezingaguqukiyo.Ivumela ukwenziwa kakuhle kweejometri ezintsonkothileyo kwaye iqhelanise neemfuno zemveliso zamanqanaba ahlukeneyo obunzima.Ukongeza, ukugaya i-CNC kuphucula kakhulu ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko ngokulungisa iindlela zokulungisa kunye neeparitha.Ngaphaya koko, ukuguquguquka kwayo kunye nokuguquguquka kuthetha ukuba inokuhlengahlengisa ngokukhawuleza kutshintsho loyilo, iyenze ilungele ukwenziwa kweprototyping ngokukhawuleza kunye nokuveliswa kwevolumu.Ke ngoko, ukugaya i-CNC yinkqubo yokuvelisa eyimfuneko kumashishini azabalazela ukusebenza okuphezulu kunye nobunjineli obuchanekileyo.
Oomatshini bokugaya be-CNC banokwahlulwa babe ziindidi ezininzi ngokwesakhiwo sabo kunye nomsebenzi wabo, kubandakanywa ukuguba komphezulu, i-rotary table grinders, iphrofayili yokusila, njl njl. Oomatshini bokugaya i-Surface CNC, njenge-CNC surface grinders, basetyenziselwa ukugaya iindawo ezisicaba okanye ezenziwe.Zibonakaliswa ngokuchaneka okuphezulu kunye nokugqitywa kwendawo ephezulu, efanelekileyo kakhulu ekuqhubeni iiplate ezinkulu okanye ukuveliswa kobuninzi bamacandelo amancinci.Itheyibhile ejikelezayo Imishini yokugaya i-CNC, kuquka i-CNC yangaphakathi nangaphandle ye-cylindrical grinders, isetyenziselwa ngokukhethekileyo ukugaya i-diameters yangaphakathi nangaphandle ye-workpieces yesetyhula.Aba matshini bayakwazi ukulawula ubukhulu obuchanekileyo kwaye balungele ukwenza iibheringi, iigiya kunye nezinye iindawo zesilinda.Iprofayili CNC oomatshini bokusila, ezifana CNC curve grinders, ziyilelwe ukugaya iimilo contour entsonkothileyo.Zisetyenziswa ngokubanzi kwimveliso yokubumba kunye nokuveliswa kwamacandelo anzima, apho ukuchaneka kunye nokucwangciswa kweenkcukacha kuyimfuno eziphambili.
Sesiphi isixhobo esiqhele ukusetyenziswa kwi-CNC yokusila?
Isebenza njani iEDM?
I-EDM Electrospark Machining, igama elipheleleyo "I-Electrical Discharge Machining", yindlela yokucubungula esebenzisa umgaqo wokukhutshwa kombane we-spark discharge corrosion ukususa izinto zetsimbi.Umgaqo wayo wokusebenza kukuvelisa ubushushu obuphezulu bendawo ukunyibilika kunye nokukhupha izinto ngokukhupha i-pulse phakathi kwe-electrode kunye ne-workpiece, ukuze kufezekiswe injongo yokucubungula.I-EDM Electrospark Machining isetyenziswa ngokubanzi kwi-mold production, i-aerospace, i-electronics, izixhobo zonyango kunye nezinye iindawo, ngokukodwa ukuqhutyelwa kwezinto ezinzima-ukusebenza kunye neengxenye ezinemilo enzima.Inzuzo yayo kukuba inokufezekisa ukuchaneka okuphezulu kunye nomgangatho ophezulu wendawo, ngelixa unciphisa uxinzelelo lomatshini kunye nommandla ochaphazelekayo wokushisa, kunye nokuphucula ukuxhatshazwa kwempahla kunye nokuxhatshazwa kwe-corrosion yamacandelo.Ukongeza, i-EDM Electrospark Machining inokuthi ithathe indawo yokupolisha ngesandla ukuya kwinqanaba elithile, ukuphucula ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko.
UkuSila & Ukusika ucingo
Ukuphucula ukuchaneka komatshini kunye nomgangatho
Ukuchaneka kweteknoloji yokuncedisa iteknoloji, njengokusila kunye nokusika ucingo, kunokubonelela ngezixhobo ezichanekileyo kunye neendlela, ezinokulawula iimpazamo ngexesha lenkqubo yomatshini, ngaloo ndlela kuphuculwe ukuchaneka komatshini kunye nomgangatho wamacandelo ngeendlela ezahlukeneyo zokucubungula kunye nobuchwepheshe.Iyakwazi ukucubungula iinxalenye zeemilo ezahlukeneyo kunye nemathiriyeli, kwaye yandise umthamo wokucubungula kunye nobubanzi.
Uluhlu lwe-CNC yokuSila uMshini kunye noMashini we-EDM kwi-GPM
| Uhlobo lomatshini | Igama lomatshini | Uphawu | Indawo Yemvelaphi | Ubona bukhulu boMachining Stroke (mm) | Ubungakanani | Ukuchaneka (mm) |
| CNC Ukugaya | I-Big Water Mill | Kent | eTaiwan, eTshayina | 1000X2000X5000 | 6 | ± 0.01-0.03 |
| Ukusila inqwelomoya | Seedtec | Japhan | 400X150X300 | 22 | ± 0.005-0.02 | |
| UkuSila Ngaphakathi Nangaphandle | SPS | eTshayina | Ø200X1000 | 5 | ± 0.005-0.02 | |
| Ukusika ucingo oluchanekileyo | Ucingo lokuJonga oluchanekileyo | Agie Charmilles | Swizalend | 200X100X100 | 3 | ± 0.003-0.005 |
| I-EDM-Iinkqubo | Phezulu-Edm | eTaiwan, eTshayina | 400X250X300 | 3 | ± 0.005-0.01 | |
| Ukusika ucingo | Sandu/Rijum | eTshayina | 400X300X300 | 25 | ± 0.01-0.02 |
Izinto eziphathekayo
Izixhobo zokusebenza ezahlukeneyo ze-CNC
●Ingxubevange yeAluminiyam:A6061, A5052, A7075, A2024, A6063 njl.
●Yenziwe ngentsimbi eshayinayo: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, njl.
●Intsimbi yekhabhoni:20#, 45#, njl.
●Ingxubevange yobhedu: H59, H62, T2, TU12, Qsn-6-6-3, C17200, njl.
●Intsimbi yeTungsten:YG3X, YG6, YG8, YG15, YG20C, YG25C, njl.
●Izinto zePolymer:PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, njl.
●Imathiriyeli ehlanganisiweyo:I-carbon fiber composite materials, i-glass fiber composite imathiriyeli, imathiriyeli ye-ceramic edibeneyo, njl.
Iyagqiba
Flexibly ugqiba inkqubo ngokwesicelo
●Ukucwenga:I-galvanized, i-Gold Plating, i-nickel plating, i-chrome plating, i-zinc nickel alloy, i-titanium plating, i-ion plating, njl.
●Anodized: I-oxidation enzima, i-anodized ecacileyo, umbala we-anodized, njl.
●Ukwaleka: I-Hydrophilic coating, i-hydrophobic coating, i-vacuum coating, idayimane efana ne-carbon (DLC), i-PVD (i-TiN yegolide, emnyama: i-TiC, isilivere: i-CrN).
●Ukugudisa:Ukupholishwa koomatshini, ukupholishwa kwe-electrolytic, ukupholisha kweekhemikhali kunye nokupholisha kwe-nano.
Okunye ukusetyenzwa kwesiko kwaye kugqitywe ngesicelo.
Unyango lobushushu
Ukucima iVacuum:Inxalenye ifudunyezwa kwivacuum ize ipholiswe ngegesi kwigumbi lokupholisa.Irhasi engathathi hlangothi yayisetyenziselwa ukucima igesi, kwaye initrogen esulungekileyo yayisetyenziselwa ukucima ulwelo.
Ukunciphisa uxinzelelo: Ngokufudumeza izinto kwiqondo lokushisa elithile kunye nokubamba ixesha elithile, uxinzelelo oluseleyo ngaphakathi kwezinto lunokupheliswa.
Carbonitriding: I-Carbonitriding ibhekisela kwinkqubo yokungena kwekhabhoni kunye ne-nitrogen kwi-surface layer yensimbi, enokuphucula ubunzima, amandla, ukuxhatshazwa kokugqoka kunye nokuchasana nokuhluthwa kwensimbi.
Unyango lweCryogenic:Initrogen engamanzi isetyenziswa njengefriji ukunyanga izinto ezingaphantsi kwe-130 °C, ukuze kuphunyezwe injongo yokutshintsha izinto eziphathekayo.
Ulawulo lwemeko
Ithagethi: Azikho iziphene
Inkqubo yokuhambahamba kwamacandelo kunye nenkqubo yokulawula umgangatho:
1. Iqela lolawulo lwamaxwebhu lilawula yonke imizobo ukuqinisekisa ukhuseleko lolwazi oluyimfihlo lwabathengi, kwaye ugcine irekhodi lilandeleka.
2. Uphononongo lwekhontrakthi, ukuphononongwa kweodolo kunye nokuphononongwa kwenkqubo ukuqinisekisa ukuqonda ngokupheleleyo iimfuno zomthengi.
3. Ulawulo lwe-ECN, i-ERP bar-code (enxulumene nomsebenzi, umzobo, izinto kunye nayo yonke inkqubo).Ukuphumeza i-SPC, i-MSA, i-FMEA kunye nezinye inkqubo yokulawula.
4. Sebenzisa i-IQC,IPQC,OQC.
| Uhlobo lomatshini | Igama lomatshini | Uphawu | Indawo Yemvelaphi | Ubungakanani | Ukuchaneka(mm) |
| Umatshini wokuhlola uMgangatho | IiNdibaniselwano eziNtathu | Wenzel | Jemani | 5 | 0.003mm |
| Zeiss Contura | Jemani | 1 | 1.8um | ||
| Isixhobo sokulinganisa umfanekiso | Umbono olungileyo | eTshayina | 18 | 0.005mm | |
| Ialtimeter | Mitutoyo/Tesa | Japan/Switzerland | 26 | ± 0.001 -0.005mm | |
| Spectrum Analyzer | I-Spectro | Jemani | 1 | - | |
| Umvavanyi woburhabaxa | Mitutoyo | Japhan | 1 | - | |
| Electroplating Film Ukutyeba imitha | - | Japhan | 1 | - | |
| I-Micrometer Caliper | Mitutoyo | Japhan | 500+ | 0.001mm/0.01mm | |
| I-Ring Gauge Inaliti yokulinganisa | Isixhobo sokulinganisa saseNagoya/Chengdu | Japan/China | 500+ | 0.001mm |
Ulawulo loMgangatho weNcoko yokuHamba
Machining Process Flow
