Isevisi yemishini ye-CNC
I-GPM ingumhlinzeki wesevisi womshini wokunemba ochwepheshe.Sinemishini ethuthukisiwe yokucubungula imishini kanye nonjiniyela abanamakhono ukuhlinzeka amakhasimende ngezinsizakalo zokucubungula ezisezingeni eliphezulu.Ayikho i-metter prototype noma ukukhiqizwa kwesikali esigcwele, singahlinzeka ngezinsizakalo zezinqubo ezihlanganisa izindlela ezihlukahlukene zokukhanda ezifana nokugaya, ukujika, ukubhola, nokugaya ukuze kuhlangatshezwane nezidingo ezahlukene zamakhasimende.Sinaka ikhwalithi nokusebenza kahle, futhi siqinisekisa ukuhlinzeka amakhasimende ngemikhiqizo namasevisi asezingeni eliphezulu ngesikhathi esifushane kakhulu.
Isebenza kanjani i-CNC Milling?
I-CNC milling, noma ukugaya izinombolo zokulawula izinombolo zekhompyutha, ubuchwepheshe bokusika insimbi obunembayo obuqhutshwa uhlelo lwekhompyutha.Enqubweni yokugaya ye-CNC, umqhubi uqala aklame ingxenye esebenzisa isofthiwe ye-CAD, bese eguqula umklamo ube amakhodi eziyalezo aqukethe imingcele efana nendlela yamathuluzi, isivinini kanye nezinga lokuphakelayo ngesofthiwe ye-CAM.Lawa makhodi afakwa kusilawuli sethuluzi lomshini we-CNC ukuqondisa ithuluzi lomshini ukwenza imisebenzi yokugaya ngokuzenzakalelayo.
Ku-CNC milling, i-spindle ishayela ithuluzi ukuze lizungezise ngenkathi ithebula lihamba ezimbazweni zika-X, Y, kanye no-Z ukuze kusike ucezu lomsebenzi ngokunembile.Uhlelo lwe-CNC luqinisekisa ukuthi ukunyakaza kwamathuluzi kunembile kuya sezingeni le-micron.Le nqubo ezenzakalelayo futhi ephindaphindwayo ayiphathi nje kuphela imisebenzi yokusika eyinkimbinkimbi njengendawo egobile kanye nokugaya okunama-axis amaningi, kodwa futhi ithuthukisa ukusebenza kahle kokukhiqiza kanye nokuvumelana kwengxenye.Ukuvumelana nezimo kokugaya kwe-CNC kuyivumela ukuthi ivumelane kalula nezinguquko zedizayini, futhi ingahlangabezana nezidingo ezihlukene zokukhiqiza ngokumane iguqule noma ihlele kabusha.
Yiziphi izinto ezidingekayo zokugaya i-CNC?
Yiziphi izinzuzo kanye nokusetshenziswa kwe-five-eksisi ye-CNC milling?
Ubuchwepheshe bokugaya be-CNC be-axis emihlanu buthatha isikhundla esibalulekile embonini yokukhiqiza ngokunemba okuphezulu, ukusebenza kahle okuphezulu namandla okucubungula anamandla.Uma kuqhathaniswa nokugaya okuvamile kwe-CNC yama-eksisi amathathu, ukugaya kwe-CNC ye-axis emihlanu kunganikeza izindlela zamathuluzi eziyinkimbinkimbi kanye nenkululeko enkulu yokucubungula.Ivumela ithuluzi ukuthi linyakaze futhi lijikeleze ngesikhathi esisodwa kuma-eksisi amahlanu ahlukene, okuvumela ukwenziwa kwemishini okunembe kakhudlwana nokusebenza kahle kwezinhlangothi, amakhona kanye nezindawo eziyinkimbinkimbi ezigobile zezinto zokusebenza.
Inzuzo ye-five-axis CNC milling ukuthi ithuthukisa kakhulu ukusebenza kahle kokukhiqiza kanye nekhwalithi yokucubungula.Ngokunciphisa isidingo sokubamba kanye nokubeka kabusha, ivumela ukwenziwa kobuso obuningi ekusetheni okukodwa, kunciphisa kakhulu isikhathi sokukhiqiza nezindleko.Ngaphezu kwalokho, lobu buchwepheshe bungafinyelela ukuqeda okungcono kwendawo kanye nokulawula ubukhulu obunembe kakhudlwana ezintweni ezisebenza kanzima emshinini, ngaleyo ndlela buhlangabezane nesidingo sezingxenye ezinemba kakhulu ezimbonini ezifana ne-aerospace, ezezimoto, isikhunta namadivayisi ezokwelapha.
Yiziphi izinto ezidingekayo zokugaya i-CNC?
Izinhlobo ezijwayelekile zemishini yokugaya ye-CNC ikakhulukazi zifaka izikhungo zokuma mpo eziqondile, izikhungo zokugaya ezivundlile kanye nemishini yokugaya ye-CNC.Izikhungo zemishini eziqondile zisetshenziswa kakhulu ekukhiqizeni inqwaba kanye nokukhiqizwa kwesiqephu esisodwa ngenxa yesivinini sazo esikhulu, ukunemba okuphezulu nokusebenza kahle okuphezulu.Izikhungo zemishini ezivundlile zifanele ukunemba kwemishini yezingxenye ezinkulu noma izingxenye ezinobunjwa obuyinkimbinkimbi.Imishini yokugaya ye-CNC isiphenduke imishini ethandwayo yokukhiqiza isikhunta kanye nemishini eyinkimbinkimbi yendawo ngenxa yokuguquguquka nokuvumelana nezimo.Ukukhethwa nokusetshenziswa kwale mishini kuhlobene ngqo nokusebenza kahle kanye nekhwalithi yokucubungula ngomshini.Ngokuthuthukisa izinqubo zokuklama nokukhiqiza, ubuchwepheshe bokugaya be-CNC buzoqhubeka nokukhuthaza ukusungulwa kanye nentuthuko embonini yokukhiqiza.
Ubuchwepheshe bokugaya be-CNC be-axis emihlanu buthatha isikhundla esibalulekile embonini yokukhiqiza ngokunemba okuphezulu, ukusebenza kahle okuphezulu namandla okucubungula anamandla.Uma kuqhathaniswa nokugaya okuvamile kwe-CNC yama-eksisi amathathu, ukugaya kwe-CNC ye-axis emihlanu kunganikeza izindlela zamathuluzi eziyinkimbinkimbi kanye nenkululeko enkulu yokucubungula.Ivumela ithuluzi ukuthi linyakaze futhi lijikeleze ngesikhathi esisodwa kuma-eksisi amahlanu ahlukene, okuvumela ukwenziwa kwemishini okunembe kakhudlwana nokusebenza kahle kwezinhlangothi, amakhona kanye nezindawo eziyinkimbinkimbi ezigobile zezinto zokusebenza.Inzuzo ye-five-axis CNC milling ukuthi ithuthukisa kakhulu ukusebenza kahle kokukhiqiza kanye nekhwalithi yokucubungula.Ngokunciphisa isidingo sokubamba kanye nokubeka kabusha, ivumela ukwenziwa kobuso obuningi ekusetheni okukodwa, kunciphisa kakhulu isikhathi sokukhiqiza nezindleko.Ngaphezu kwalokho, lobu buchwepheshe bungafinyelela ukuqeda okungcono kwendawo kanye nokulawula ubukhulu obunembe kakhudlwana ezintweni ezisebenza kanzima emshinini, ngaleyo ndlela buhlangabezane nesidingo sezingxenye ezinemba kakhulu ezimbonini ezifana ne-aerospace, ezezimoto, isikhunta namadivayisi ezokwelapha.
Yiziphi izinzuzo kanye nokusetshenziswa kwe-five-eksisi ye-CNC milling?
I-CNC Milling
3-eksisi, 4-eksisi, 5-eksisi machining
I-CNC Milling ingakusiza ukuba uzuze ukunemba okuphezulu, ukusebenza kahle okuphezulu nokucubungula okuphindaphindiwe, futhi ingakwazi ukuphatha izimo ezihlukahlukene eziyinkimbinkimbi, ama-workpieces amakhulu namancane ukunciphisa imisebenzi yezandla, ukuthuthukisa ukusebenza kahle kokukhiqiza kanye nekhwalithi, ukunciphisa imijikelezo yokukhiqiza kanye nezindleko zokukhiqiza.
Uhlu Lomshini Wokugaya we-CNC ku-GPM
| Igama Lomshini | Ibhrendi | Le yindawo ka Origin | I-Uximum Machining Stroke (mm) | Ubuningi | Ukunemba (mm) |
| I-Five-Axis | Okuma | Japan | 400X400X350 | 8 | ±0.003-0.005 |
| Isivinini esiphezulu se-Eksisi emihlanu | Jing Diao | China | 500X280X300 | 1 | ±0.003-0.005 |
| Ama-eksisi amane Avundlile | Okuma | Japan | 400X400X350 | 2 | ±0.003-0.005 |
| I-Axis Emine Emile | UMazak/Mfowethu | Japan | 400X250X250 | 32 | ±0.003-0.005 |
| I-Gantry Machining | I-Taikan | China | 3200X1800X850 | 6 | ±0.003-0.005 |
| High Speed Drilling Machining | Mfowethu | Japan | 3200X1800X850 | 33 | - |
| Ama-eksisi amathathu | I-Mazak/Prefect-Jet | Japan/China | 1000X500X500 | 48 | ±0.003-0.005 |
Isebenza kanjani i-CNC Turning?
Ukuphenduka kwe-CNC kuyinqubo yokusika insimbi ngokulawula i-lathe ngokwenza uhlelo olusethiwe ngekhompyutha.Lobu buchwepheshe bokukhiqiza obuhlakaniphile busetshenziswa kabanzi embonini yemishini futhi bungakwazi ukukhiqiza ngokuphumelelayo nangokunembile izingxenye ezihlukahlukene eziyinkimbinkimbi nezintekenteke.Ukuphenduka kwe-CNC akuhlinzeki nje kuphela ngezinga eliphezulu lokuzenzakalela kanye nokuphindaphinda, kodwa futhi kuvumela imisebenzi yokusika eyinkimbinkimbi efana nokugaya indawo engaphezulu kanye nokugaya ama-axis amaningi, ukuthuthukisa kakhulu ukusebenza kahle kokukhiqiza kanye nokuvumelana kwengxenye.Ngaphezu kwalokho, ngenxa yokuguquguquka kwayo okuphezulu, ukuphenduka kwe-CNC kungazivumelanisa kalula nezinguquko zokuklama, futhi izidingo zokukhiqiza ezihlukene zingafinyelelwa ngokuguqulwa okulula noma ukuhlela kabusha.
Yimuphi umehluko phakathi kokuphenduka kwe-CNC nokuphenduka kwendabuko?
Ukuqhathanisa phakathi kokuphenduka kwe-CNC kanye nokuphenduka kwendabuko kufaka phakathi ubuchwepheshe obubili bokujika obuvela ezikhathini ezahlukene.Ukuguqula okuvamile kuyindlela yokucubungula encike ekhonweni lomsebenzisi nolwazi, kuyilapho ukuphenduka kwe-CNC kulawula ukunyakaza nokucutshungulwa kwe-lathe ngohlelo lwekhompyutha.Ukuphenduka kwe-CNC kunikeza ukunemba okuphezulu nokuphindaphinda, futhi kungacubungula izingxenye eziyinkimbinkimbi kakhulu ngesikhathi esifushane.Ngaphezu kwalokho, ukuphenduka kwe-CNC kungathuthukisa ukusebenza kahle kokukhiqiza futhi kunciphise izindleko ngokuthuthukisa izindlela zamathuluzi kanye nemingcele yokucubungula.Ngokuphambene, ukuphenduka okuvamile kungase kudinge ukulungiswa okwengeziwe ngesandla kanye nemijikelezo yokukhiqiza emide lapho kucutshungulwa izingxenye eziyinkimbinkimbi.Ngamafuphi, i-CNC turning isetshenziswe kabanzi ekukhiqizeni kwesimanje ngezinga layo eliphezulu lokuzenzakalela kanye nokunemba, kuyilapho ukujika kwendabuko kuye kwanqunyelwa ezikhathini ezithile noma njengesithasiselo ekuguquleni kwe-CNC.
Ukuphenduka kwe-CNC
I-CNC lathe, ukuhamba okuyisisekelo, umshini wokusika
I-CNC Turning isetshenziswa kabanzi ekucubunguleni ama-workpieces emkhakheni wezimoto, imishini, izindiza kanye ne-aerospace.Embonini yokukhiqiza ehlukahlukene, i-CNC Turning ingenye yobuchwepheshe obubalulekile bokukusiza ukufeza umthamo ophezulu, ukucubungula okuphezulu.
Uhlu lwe-CNC Turning Machine ku-GPM
| Uhlobo Lomshini | Igama Lomshini | Ibhrendi | Le yindawo ka Origin | I-Uximum Machining Stroke (mm) | Ubuningi | Ukunemba (mm) |
| Ukuphenduka kwe-CNC | Ukuhamba Okubalulekile | Isakhamuzi/Inkanyezi | Japan | Ø25X205 | 8 | ±0.002-0.005 |
| Umphakeli Wommese | I-Miyano/Takisawa | Japan/Taiwan, China | Ø108X200 | 8 | ±0.002-0.005 | |
| I-CNC Lathe | Okuma/Tsugami | Japan/Taiwan, China | Ø350X600 | 35 | ±0.002-0.005 | |
| I-Vertical Lath | Goodway | Taiwan, China | Ø780X550 | 1 | ±0.003-0.005 |
Kungani usebenzisa ukugaya kwe-CNC ukucubungula izingxenye?
Kulawulwa uhlelo lwekhompiyutha, ukugaya kwe-CNC kungafinyelela ukunemba kwemishini ephezulu kakhulu nokuphindaphindeka, okubalulekile ekukhiqizeni izingxenye eziphezulu, ezingaguquki.Ivumela ukucutshungulwa okuhle kwamajiyometri ayinkimbinkimbi futhi ivumelane nezidingo zokukhiqiza zamazinga ahlukahlukene obunzima.Ngaphezu kwalokho, ukugaya kwe-CNC kuthuthukisa kakhulu ukusebenza kahle kokukhiqiza futhi kunciphisa izindleko ngokuthuthukisa izindlela zokucubungula kanye nemingcele.Ngaphezu kwalokho, ukuguquguquka kwayo nokuzivumelanisa nezimo kusho ukuthi ingakwazi ukuzivumelanisa ngokushesha nezinguquko zedizayini, iyenze ilungele ukwenziwa kwe-prototyping ngokushesha kanye nokukhiqizwa kwevolumu.Ngakho-ke, ukugaya kwe-CNC kuyinqubo yokukhiqiza ebalulekile yezimboni ezilwela ukusebenza okuphakeme kanye nobunjiniyela obunembayo.
Imishini yokugaya ye-CNC ingahlukaniswa ngezinhlobo eziningi ngokuya ngesakhiwo nokusebenza kwayo, okuhlanganisa izigayi ezingaphezulu, izigayi zetafula ezijikelezayo, izigayi zephrofayili, njll. Imishini yokugaya ye-Surface CNC, efana ne-CNC surface grinders, isetshenziselwa ikakhulukazi ukugaya izindawo eziyisicaba noma ezakhiwe.Zibonakala ngokunemba okuphezulu nokuqedwa okuphezulu kwendawo, ezifanele kakhulu ukucubungula amapuleti amakhulu noma ukukhiqizwa kwenqwaba yezingxenye ezincane.Ithebula elijikelezayo Imishini yokugaya ye-CNC, ehlanganisa i-CNC yangaphakathi nangaphandle ye-cylindrical grinders, isetshenziselwa ngokukhethekile ukugaya ama-diameter angaphakathi nangaphandle we-workpieces eyindilinga.Le mishini iyakwazi ukulawula ububanzi obunembe kakhulu futhi ilungele ukukhiqiza ama-bearings, amagiya nezinye izingxenye ezingamacylindrical.Imishini yokugaya ye-CNC yephrofayili, efana ne-CNC curve grinder, iklanyelwe ukugaya izimo eziyinkimbinkimbi zekhonta.Zisetshenziswa kakhulu ekukhiqizeni isikhunta kanye nokukhiqizwa kwezingxenye eziyinkimbinkimbi, lapho ukunemba nokucubungula imininingwane kuyizidingo ezibalulekile.
Yimiphi imishini evame ukusetshenziselwa ukugaya i-CNC?
Isebenza kanjani i-EDM?
I-EDM Electrospark Machining, igama eligcwele elithi "Electrical Discharge Machining", iyindlela yokucubungula esebenzisa isimiso sokugqwala kokukhishwa kwenhlansi kagesi ukuze kukhishwe izinto zensimbi.Umgomo wayo wokusebenza ukukhiqiza izinga lokushisa eliphezulu lendawo ukuze lincibilike futhi lihwamuke izinto ngokuphuma kwe-pulse phakathi kwe-electrode kanye ne-workpiece, ukuze kufezwe injongo yokucubungula.I-EDM Electrospark Machining isetshenziswa kabanzi ekukhiqizeni isikhunta, i-aerospace, i-electronics, imishini yezokwelapha kanye neminye imikhakha, ikakhulukazi ukucubungula izinto okunzima ukucubungula kanye nezingxenye ezinobunjwa obuyinkimbinkimbi.Inzuzo yayo ukuthi ingakwazi ukufeza ukunemba okuphezulu kanye nekhwalithi ephezulu yendawo, ngenkathi inciphisa ukucindezeleka kwemishini kanye nendawo ethinteke ukushisa, futhi ithuthukise ukumelana nokugqoka nokumelana nokugqwala kwezingxenye.Ngaphezu kwalokho, i-EDM Electrospark Machining ingase ithathe indawo yokupholisha ngesandla ngokwezinga elithile, ithuthukise ukusebenza kahle kokukhiqiza futhi inciphise izindleko.
Ukugaya & Wire Cutting
Ukuthuthukisa ukunemba kwemishini kanye nekhwalithi
Ubuchwepheshe obusizayo bokwenza imishini enembile, njengokugaya nokusika ucingo, bunganikeza amathuluzi omshini nezindlela ezinembe kakhudlwana, ezingalawula amaphutha phakathi nenqubo yomshini, ngaleyo ndlela kuthuthukiswe ukunemba kwemishini kanye nekhwalithi yezingxenye ngezindlela zokucubungula nobuchwepheshe obuhlukahlukene.Ingakwazi ukucubungula izingxenye zomumo nezinto zokwakha ezihlukahlukene, futhi iphinde yandise umthamo wokucubungula kanye nobubanzi.
Uhlu Lomshini Wokugaya we-CNC & Nomshini we-EDM ku-GPM
| Uhlobo Lomshini | Igama Lomshini | Ibhrendi | Le yindawo ka Origin | I-Uximum Machining Stroke (mm) | Ubuningi | Ukunemba (mm) |
| CNC Ukugaya | Isigayo Samanzi Esikhulu | Kent | Taiwan, China | 1000X2000X5000 | 6 | ±0.01-0.03 |
| Ukugaya Indiza | Seedtec | Japan | 400X150X300 | 22 | ±0.005-0.02 | |
| Ukugaya Kwangaphakathi Nangaphandle | I-SPS | China | Ø200X1000 | 5 | ±0.005-0.02 | |
| I-Precision Wire Cutting | I-Precision Jogging Wire | U-Agie Charmilles | eSwitzerland | 200X100X100 | 3 | ±0.003-0.005 |
| I-EDM-Izinqubo | Okuphezulu-Edm | Taiwan, China | 400X250X300 | 3 | ±0.005-0.01 | |
| Ukusika Ngocingo | Sandu/Rijum | China | 400X300X300 | 25 | ±0.01-0.02 |
Izinto zokwakha
Izinto zokucubungula ze-CNC ezihlukene
●Ingxube ye-aluminium:I-A6061, A5052, A7075, A2024, A6063 njll.
●Insimbi engagqwali: SUS303, SUS304, SUS316, SUS316L, SUS420, SUS430, SUS301, njll.
●Insimbi ye-Carbon:20#, 45#, njll.
●Ingxube yethusi: H59, H62, T2, TU12, Qsn-6-6-3, C17200, njll.
●Insimbi ye-Tungsten:I-YG3X, YG6, YG8, YG15, YG20C, YG25C, njll.
●Izinto zePolymer:I-PVDF, PP, PVC, PTFE, PFA, FEP, ETFE, EFEP, CPT, PCTFE, PEEK, njll.
●Izinto ezihlanganisiwe:carbon fibre composite materials, glass fiber composite materials, Ceramic composite materials, njll.
Iyaqeda
Ngokuvumelana nezimo uqeda inqubo ngokucela
●Ukucwenga:I-galvanized, i-Gold Plating, i-nickel plating, i-chrome plating, i-zinc nickel alloy, i-titanium plating, i-ion plating, njll.
●I-Anodized: I-oxidation eqinile, i-anodized ecacile, i-anodized yombala, njll.
●Ukugqoka: I-hydrophilic coating, i-hydrophobic coating, i-vacuum coating, idayimane elifana nekhabhoni(DLC), i-PVD (i-TiN yegolide, emnyama:TiC, isiliva: CrN).
●Ukupholisha:Ukupholisha ngomshini, ukupholisha nge-electrolytic, ukupholisha amakhemikhali kanye nokupholishwa kwe-nano.
Okunye ukucutshungulwa ngokwezifiso futhi kuqedwa ngokucela.
Ukwelashwa Kokushisa
Ukucima i-vacuum:Ingxenye ishiselwa ku-vacuum bese ipholiswa ngegesi ekamelweni lokupholisa.Igesi engathathi hlangothi yayisetshenziselwa ukucisha igesi, futhi i-nitrogen ehlanzekile yayisetshenziselwa ukucisha uketshezi.
Ukunciphisa ingcindezi: Ngokushisa impahla ekushiseni okuthile futhi uyibambe isikhathi esithile, ukucindezeleka okusele ngaphakathi kwezinto kungaqedwa.
I-Carbonitriding: I-Carbonitriding isho inqubo yokungena ngekhabhoni ne-nitrogen ongqimbeni olungaphezulu lwensimbi, olungathuthukisa ubulukhuni, amandla, ukumelana nokugqoka kanye nokulwa nokubanjwa kwensimbi.
Ukwelashwa kwe-Cryogenic:I-nitrogen eyi-liquid isetshenziswa njengesiqandisi ukwelapha izinto ezingaphansi kuka-130 °C, ukuze kufezwe inhloso yokushintsha izinto ezibonakalayo.
Ikhwalithi yokulawula
Ithagethi: Amaphutha ayiziro
Ukugeleza kwezinqubo zezingxenye nenqubo yokulawula ikhwalithi:
1. Ithimba elilawula amadokhumenti liphatha yonke imidwebo ukuze liqinisekise ukuvikeleka kolwazi oluyimfihlo lwekhasimende, futhi ligcine irekhodi lilandeleka.
2. Ukubuyekezwa kwenkontileka, ukubuyekezwa kwe-oda kanye nokubuyekezwa kwenqubo ukuze kuqinisekiswe ukuqonda ngokugcwele imfuneko yeklayenti.
3. Ukulawulwa kwe-ECN, ibhakhodi ye-ERP (ehlobene nomsebenzi, umdwebo, impahla kanye nayo yonke inqubo).Sebenzisa i-SPC, i-MSA, i-FMEA nolunye uhlelo lokulawula.
4. Sebenzisa i-IQC,IPQC,OQC.
| Uhlobo Lomshini | Igama Lomshini | Ibhrendi | Le yindawo ka Origin | Ubuningi | Ukunemba(mm) |
| Umshini Wokuhlola Ikhwalithi | Izixhumanisi Ezintathu | Wenzel | EJalimane | 5 | 0.003mm |
| Zeiss Contura | EJalimane | 1 | 1.8 um | ||
| Ithuluzi Lokulinganisa Isithombe | Umbono Omuhle | China | 18 | 0.005mm | |
| I-Altimeter | Mitutoyo/Tesa | Japan/Switzerland | 26 | ±0.001 -0.005mm | |
| I-Spectrum Analyzer | I-Spectro | EJalimane | 1 | - | |
| Umhloli Wokuqina | Mitutoyo | Japan | 1 | - | |
| I-Electroplating Film Thickness Meter | - | Japan | 1 | - | |
| I-Micrometer Caliper | Mitutoyo | Japan | 500+ | 0.001mm/0.01mm | |
| I-Ring Gauge Needle Gauge | I-Nagoya/Chengdu Ithuluzi Lokulinganisa | Japan/China | 500+ | 0.001mm |
Ingxoxo Yokugeleza Kwekhwalithi
Ukugeleza Kwenqubo Yemishini
